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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Engine Mechanical - 6.0L (L96 LC8)) >> Repair Instructions - Off Vehicle >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM1277097Courtesy of GENERAL MOTORS COMPANY
    NOTE:
    • The intake manifold, throttle body, fuel injection rail, and fuel injectors may be removed as an assembly. If not servicing the individual components, install the intake manifold as a complete assembly.
    • DO NOT use the intake manifold gaskets again. Install NEW intake manifold-to-cylinder head gaskets.

    Install NEW intake manifold-to-cylinder head gaskets (514).

  2. GM1403311Courtesy of GENERAL MOTORS COMPANY

    Install the intake manifold (500).

  3. Apply a 5 mm (0.20 in) band of threadlock to the threads of the intake manifold bolts (512). Adhesives, Fluids, Lubricants, and Sealers 
  4. Fig 1: Intake Manifold Bolt Tightening Sequence
    GM1552512Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Install the intake manifold bolts.

    • Tighten the intake manifold bolts (1 - 10) a first pass in sequence to 5 N.m (44 lb in).
    • Tighten the intake manifold bolts (1 - 10) a final pass in sequence to 10 N.m (89 lb in).
  5. GM1401987Courtesy of GENERAL MOTORS COMPANY

    Install the fuel rail. Fuel Rail and Injectors Installation 

  6. Lubricate the manifold absolute pressure (MAP) sensor grommet (715) with clean engine oil.
  7. Install the grommet onto the MAP sensor (714).
  8. Install the MAP sensor and retainer (736).
  9. GM1905664Courtesy of GENERAL MOTORS COMPANY

    Install the positive crankcase ventilation (PCV) hose - dirty air (716).