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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 79 (HVAC - Manual) >> Diagnostic Information and Procedures >> Vacuum Control System Diagnostic

Vacuum Control System Diagnostic

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
Step Action Yes No
DEFINITION: Improper air delivery
  • Vacuum applied to the wrong actuator
  • Vacuum leak
1
  1. Start the engine.
  2. Turn the blower motor fan ON and select an air outlet mode.
Does air flow out of the selected HVAC outlet ducts?
Go to Step 3  Go to Step 2 
2 Did the customer concern mention that the air discharges out of the correct ducts, and then changes during acceleration or higher engine RPM? Go to Step 7  Go to Step 3 
3 With the engine running, cycle the heater and air conditioning control through all the modes.
Does the air come out of the selected outlet ducts?
Go to Step 18  Go to Step 4 
4 With the engine running, take a vacuum reading at the manifold vacuum port that supplies vacuum to the heater and air conditioning vacuum control.
Is there engine vacuum?
Go to Step 6  Go to Step 5 
5 Repair the no vacuum condition.
Is the repair complete?
Go to Step 18  -
6 Take a vacuum reading at the vacuum supply line at the heater and air conditioning vacuum control.
Is the vacuum reading the same as the engine vacuum?
Go to Step 11  Go to Step 8 
7
  1. Disconnect the vacuum supply line from the heater and air conditioning vacuum control.
  2. With the vacuum gauge connected to the vacuum supply line, re-start the engine and turn the engine OFF.
Does the system lose vacuum after turning OFF the engine?
Go to Step 8  Go to Step 11 
8 Inspect for leaking or collapsed vacuum lines between the engine manifold vacuum port and the heater and air conditioning vacuum control.
Are the vacuum lines leaking?
Go to Step 9  Go to Step 10 
9 Repair or replace the collapsed or leaking vacuum line.
Is the repair complete?
Go to Step 18  -
10 Replace the heater and air conditioning control vacuum tank. Heater and Air Conditioning Control Vacuum Tank Replacement 
Is the repair complete?
Go to Step 18  -
11 Using an external vacuum source, apply vacuum to the appropriate vacuum line at the connector to the heater and air conditioning control. Heater and Air Conditioning Control Replacement 
Does the actuator retract?
Go to Step 17  Go to Step 12 
12 Inspect for leaking or collapsed vacuum lines between the actuator and the connector to the heater and air conditioning vacuum control.
Are the vacuum lines leaking?
Go to Step 9  Go to Step 13 
13
  1. Disconnect the vacuum line from the actuator.
  2. Apply an external vacuum source to the actuator.
Did the actuator retract?
Go to Step 14  Go to Step 16 
14 With the actuator disconnected, inspect the door for binding.
Does the door move freely?
Go to Step 16  Go to Step 15 
15 Repair the binding door.
Is the repair complete?
Go to Step 18  -
16 Replace the vacuum actuator.
Is the repair complete?
Go to Step 18  -
17 Replace the heater and air conditioning control. Heater and Air Conditioning Control Replacement 
Is the repair complete?
Go to Step 18  -
18 Cycle the heater and air conditioning control through all modes to verify proper operation.
Did you correct the condition?
System OK Go to Step 1