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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 75 (Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement (LWN) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turbocharger - Install - Compressor Air Intake Turbocharger Replacement
  2. GM4168760Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install a NEW exhaust manifold gasket.

    Exhaust Manifold Gasket (1) - Install

  3. Exhaust Manifold and Turbocharger Assembly (2) - Install
  4. GM4168748Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Exhaust Manifold Nut (1) - Install and tighten [12x]32 N.m (24 lb ft)

  5. GM4828346Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Oil Feed Pipe Nut (3) - Install and tighten 35 N.m (26 lb ft)

  6. Turbocharger Coolant Feed and Return Pipe Washer (2) - Install a NEW washer. Do NOT reuse the old washer. [2x]
  7. Turbocharger Coolant Feed Pipe Hollow Screw (1) - Install and tighten 32 N.m (24 lb ft)
  8. GM4827955Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Brace (2) - Install

  9. Turbocharger Brace Bolt (1) - Install and tighten [2x] 32 N.m (24 lb ft)
  10. Heater Inlet and Outlet Pipe - Install - Heater Inlet And Outlet Pipe Replacement (LWN with K08) , or Heater Inlet And Outlet Pipe Replacement (LWN without K08)
  11. Catalytic Converter - Install - Catalytic Converter Replacement (LWN) , or Catalytic Converter Replacement (L96, LC8) 
  12. GM4599114Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank Outlet Hose (2) @ Turbocharger Coolant Return Pipe - Connect

  13. Radiator Surge Tank Outlet Hose Clamp (1) - Install
  14. Charge Air Cooler Inlet Air Hose - Install - Charge Air Cooler Inlet Air Hose Replacement
  15. Exhaust Manifold Heat Shield - Install - Exhaust Manifold Heat Shield Replacement (LWN)