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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Disc Brakes) >> Repair Instructions >> Rear Brake Caliper Overhaul (JH9) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4867093Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Fastener Caution .

    Rear Brake Caliper Bleeder Valve (2) - Install and tighten - Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)

  2. Rear Brake Bleeder Valve Cap(1) - Install
  3. GM4867088Courtesy of GENERAL MOTORS COMPANY

    Apply a thin coat of brake fluid from a clean, sealed brake fluid container to the brake caliper piston boot.(1) Adhesives, Fluids, Lubricants, and Sealers 

  4. Rear Brake Caliper Piston Seal(2) - Install[2x]
  5. Rear Brake Caliper Piston Boot(1) - Install[2x]
  6. GM4867086Courtesy of GENERAL MOTORS COMPANY

    Install the rear brake caliper pistons (1) into the rear brake caliper housing.

    Use firm, downward hand pressure to press the brake caliper pistons squarely into the caliper bores.

  7. Seat the edge of the brake caliper dust seals in the groove in the brake caliper piston.
  8. If necessary, carefully lift the edge of the brake caliper dust seals at the brake caliper piston to release any trapped air.
  9. GM4866346Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Caliper(1)@Rear Brake Caliper Guide Pin - Install

    Ensure the rear brake caliper guide pin seals are fully seated in the groove of the rear brake caliper bracket.

  10. GM4865651Courtesy of GENERAL MOTORS COMPANY

    Rear Disc Brake Pad Retainer Spring(1) - Install[4x]

  11. GM4865650Courtesy of GENERAL MOTORS COMPANY

    Rear Disc Brake Inner Pad(1) - Install

  12. Rear Disc Brake Outer Pad(2) - Install
  13. GM4866357Courtesy of GENERAL MOTORS COMPANY

    Install the rear brake caliper and bracket assembly (1). Rear Brake Caliper Replacement (JH6) , or Rear Brake Caliper Replacement (JH9)