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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Disc Brakes) >> Repair Instructions >> Rear Brake Caliper Overhaul (JH6) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4864814Courtesy of GENERAL MOTORS COMPANY

    Lubricate the NEW caliper piston seal (1) with brake fluid from a clean, sealed brake fluid container. Adhesives, Fluids, Lubricants, and Sealers 

  2. Rear Brake Caliper Piston Seal(1)@Rear Brake Caliper - Install NEW[2x]
  3. Apply a thin coat of brake fluid from a clean, sealed brake fluid container to the brake caliper bore. Adhesives, Fluids, Lubricants, and Sealers 
  4. GM4864816Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Seat the NEW caliper piston dust boot in the groove of the brake caliper piston.

    Rear Brake Caliper Piston Boot(1)@Rear Brake Caliper Piston - Install NEW[2x]

  5. GM4864820Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Caliper Piston(1)@Rear Brake Caliper - Install[2x]

  6. Compress the caliper piston (1) to the bottom of the caliper bore.
  7. GM4864821Courtesy of GENERAL MOTORS COMPANY

    Fully seat the piston dust boot seal (1) into caliper counterbore.

  8. GM4858316Courtesy of GENERAL MOTORS COMPANY

    Bleeder Valve (2) - Install and hand tighten

  9. GM4830101Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Caliper(1) - Install - Rear Brake Caliper Replacement (JH6) , or Rear Brake Caliper Replacement (JH9) 

  10. Bleed the brake system. Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)