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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Disc Brakes) >> Repair Instructions >> Front Brake Caliper Overhaul (JH6, JH9) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4857277Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Front Brake Caliper Bleeder Valve(2) - Install and hand tighten

  2. Front Brake Caliper Bleeder Valve Cover (1) - Install
  3. Apply a thin coat of brake fluid from a clean, sealed brake fluid container to the brake caliper bore. Adhesives, Fluids, Lubricants, and Sealers 
  4. GM4866497Courtesy of GENERAL MOTORS COMPANY

    Front Brake Caliper Piston Seal(1)@Front Brake Caliper Bore - Install[2x]

  5. Ensure that the seals are not twisted.
  6. GM4866500Courtesy of GENERAL MOTORS COMPANY

    Apply a thin coat of brake fluid from a clean, sealed brake fluid container to the brake caliper piston boot.(1)[2x] Adhesives, Fluids, Lubricants, and Sealers 

  7. Brake Caliper Piston Boot(1)@Brake Caliper Piston - Install[2x]
  8. GM4866528Courtesy of GENERAL MOTORS COMPANY

    Install the caliper piston and boot (1)to the caliper bore.

    [2x]

    1. Seat the boot into the brake caliper bore groove. Slide the piston into the brake caliper bore.
    2. Push down the piston to the bottom of the brake caliper bore.
    3. Ensure the boot seats properly into the piston groove and into the groove in the brake caliper bore.
    4. Repeat steps 8.1 through 8.3 for the remaining piston.
  9. Install the brake caliper to the vehicle. Front Brake Caliper Replacement (JH6) , or Front Brake Caliper Replacement (JH9) .
  10. Bleed the brake system. Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)