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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Wiring Systems And Power Management - Repair Instructions) >> Repair Instructions >> Yazaki Connectors (16-Way) >> Terminal Removal Procedure

Terminal Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM1709336Courtesy of GENERAL MOTORS COMPANY

    While depressing the lock, pull the two connector halves apart.

  2. NOTE:

    The terminal position assurance (TPA) is fragile and may break if not done carefully.

  3. Use a small flat-blade tool to very carefully push the TPA towards the face of the connector on both sides of the connector.
  4. GM1709329Courtesy of GENERAL MOTORS COMPANY

    View of the male half of the connector with female terminals.

  5. GM1709335Courtesy of GENERAL MOTORS COMPANY

    View of the female half of the connector with male terminals.

  6. Use the J-38125-215 tool to release the terminals by inserting the tool into the terminal release cavity.
  7. GM1709332Courtesy of GENERAL MOTORS COMPANY

    View of the female half of the connector with male terminals.

  8. GM1709331Courtesy of GENERAL MOTORS COMPANY

    View of the male half of the connector with female terminals.

  9. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  10. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , or Repairing Connector Terminals (Terminal Repair)  procedure.
  11. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.