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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Wiring Systems And Power Management - Repair Instructions) >> Repair Instructions >> Tyco/AMP Connectors (Door Module) >> Terminal Removal Procedure

Terminal Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
GM1709293Courtesy of GENERAL MOTORS COMPANY

Side view of connector.

GM1709294Courtesy of GENERAL MOTORS COMPANY

View of top of connector.

  1. Locate the assist lever and lock on the top of the connector.
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    While depressing the lock, pull the lever over and past the lock.

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    Disconnect the connector from the component.

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    Locate the dress cover locking tabs at the rear of the connector. Use a small flat-blade tool to release the locking tabs. Repeat this procedure for the other locking tab.

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    Once the locking tabs are unlocked, slide the inner connector out of the rear of the connector housing.

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    Use the J-38125-12A tool to release the terminals by pressing on the tang.

  7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  8. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , or Repairing Connector Terminals (Terminal Repair)  procedure.
  9. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.