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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Wiring Systems And Power Management - Repair Instructions) >> Repair Instructions >> Tyco/AMP Connectors (CM 42-Way) >> Terminal Removal Procedure

Terminal Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Locate the connector position assurance (CPA) on the connector body and pull the CPA out. The CPA is on the wire harness side of connector.
  2. Disconnect the connector from the component.
  3. GM1263409Courtesy of GENERAL MOTORS COMPANY

    Use a small flat-bladed tool to gently pry off the dress cover by inserting the tool under the cover opposite the harness side and prying up.

  4. Remove the cover.
  5. GM1263511Courtesy of GENERAL MOTORS COMPANY

    Using a small flat-bladed tool, push on the side of the nose piece retainer while pushing the nose piece forward with your thumb. This will release the terminal position assurance (TPA).

  6. GM1263568Courtesy of GENERAL MOTORS COMPANY

    Insert the J-38125-12A  tool into the corresponding terminal release cavity. The release cavities are the 2 center rows of cavities on one half of the connector.

  7. GM1263581Courtesy of GENERAL MOTORS COMPANY

    Pressing the J-38125-12A  tool in the release cavity of the terminal you are removing, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.

  8. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , or Repairing Connector Terminals (Terminal Repair)  procedure.
  9. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.