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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Wiring Systems And Power Management - Repair Instructions) >> Repair Instructions >> Bosch Connectors (0.64) >> Terminal Insertion Procedure

Terminal Insertion Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM1442741Courtesy of GENERAL MOTORS COMPANY

    Prior to installation the terminal must be aligned so the (1) coding lugs align with the (2) coding grooves on the connector.

  2. Once the terminal is aligned, slide the terminal into the cavity until the retainer has engaged in the cavity of the connector.
  3. Slide the TPA in the connector body and seat it using a small flat bladed tool. The TPA is seated when it is flush with the contact housing.
  4. Secure the wires to the connector body using a tie wrap and replace the dress cover and grommet.
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