Installation Procedure
- Install the auxiliary air conditioning evaporator outlet front hose to the vehicle.
- Carefully raise the vehicle in order to lower the body back onto the frame of vehicle.
- Reinstall and properly torque all body mount bolts. Body Mount Upper and Lower Cushion Replacement
Remove jack stands (1) [4x] and wood blocks from under vehicle.
- CAUTION:
Auxiliary Air Conditioning Evaporator Intermediate Tube Nut (1) @ Auxiliary Air Conditioning Evaporator Intermediate Tube (2) - Install and tighten 9 N.m (80 lb in)
Auxiliary Air Conditioning Evaporator Intermediate Tube Bolt (1) @ Auxiliary Air Conditioning Evaporator Intermediate Tube (2) - Install and tighten 9 N.m (80 lb in)
Install NEW sealing washers. (2) [2x] Air Conditioning System Seal Replacement
- Auxiliary Air Conditioning Evaporator Front Tube (3) @ Auxiliary Air Conditioning Evaporator Intermediate Tube - Install
- Auxiliary Air Conditioning Evaporator Front Tube Bolt (1) @ Auxiliary Air Conditioning Evaporator Intermediate Tube (3) - Install and tighten 22 N.m (16 lb ft)
Auxiliary Heater Intermediate Inlet Hose (2) @ Auxiliary Heater Intermediate Inlet Tube - Install
- Auxiliary Heater Intermediate Inlet Hose Clamp (1) @ Auxiliary Heater Intermediate Inlet Hose (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Auxiliary Heater Intermediate Outlet Hose (3) @ Auxiliary Heater Intermediate Outlet Tube - Install
- Auxiliary Heater Intermediate Outlet Hose Clamp (4) @ Auxiliary Heater Intermediate Outlet Hose (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Install NEW sealing washers. (3) [2x] Air Conditioning System Seal Replacement
- Auxiliary Air Conditioning Evaporator Intermediate Tube (2) @ Auxiliary Air Conditioning Evaporator Hose - Install
- Auxiliary Air Conditioning Evaporator Intermediate Tube Nut (4) @ Auxiliary Air Conditioning Evaporator Hose - Install and tighten 22 N.m (16 lb ft)
- Auxiliary Heater Inlet Hose (5) @ Auxiliary Heater Intermediate Outlet Pipe - Install
- Auxiliary Heater Outlet Hose Clamp (7) @ Auxiliary Heater Outlet Hose (6) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Auxiliary Heater Outlet Hose (6) @ Auxiliary Heater Intermediate Inlet Pipe - Install
- Auxiliary Heater Inlet Hose Clamp (1) @ Auxiliary Heater Inlet Hose (5) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Auxiliary Air Conditioning Evaporator Hose Bolt (1) @ Auxiliary Air Conditioning Evaporator Hose (2) - Install [2x] - Auxiliary Air Conditioning Evaporator Hose Replacement (Rear)
- NOTE:
Exhaust has been removed for graphic clarity.
NOTE:One rivet is inaccessible and will leave the catalytic converter heat shield secured to the vehicle.
Catalytic Converter Heat Shield (2) - Install - Exhaust Heat Shield Replacement - Body Panel
- Recharge the refrigerant. Refrigerant Recovery and Recharging
- Fill the cooling system to the proper level. Cooling System Draining and Filling (Static Fill LWN) , or Cooling System Draining and Filling (GE 47716 LWN) , or Cooling System Draining and Filling (Static LC8, LV1, L96) , or Cooling System Draining and Filling (GE47716 LC8, LV1, L96)
- Inspect for refrigerant leaks.
- Start the engine and check for coolant leaks.
- Unchain the vehicle frame from the hoist pads at all four contact points.
Ensure proper positioning of the auxiliary air conditioning evaporator outlet front hose before raising vehicle.