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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (Rear Drive Axle) >> Repair Instructions >> Rear Axle Shaft Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM156409

    Raise the vehicle. Lifting and Jacking the Vehicle

  2. Remove the tire and wheel assembly. Tire and Wheel Removal and Installation (Without Dual Rear Wheels) , or Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  3. Remove the brake rotor. Rear Brake Rotor Replacement (JH6) , or Rear Brake Rotor Replacement (JH9)
  4. Remove the rear axle housing cover and the gasket. Rear Axle Housing Cover and Gasket Replacement (10.5 Inch Axle) , or Rear Axle Housing Cover and Gasket Replacement (9.5 Inch Axle) 
  5. Remove the pinion shaft locking bolt.
  6. GM156410

    On axles without a locking differential, remove the pinion shaft.

  7. GM156411

    On axles with a locking differential, remove the shaft part way. Rotate the case until the pinion shaft touches the housing.

  8. GM156412

    On axles with a locking differential, use a screwdriver, or a similar tool, to enter the differential case and rotate the C-lock (1) until the C-lock aligns with the thrust block (2).

  9. Remove rear wheel speed sensor. Rear Wheel Speed Sensor Replacement (8.6 Axle) , or Rear Wheel Speed Sensor Replacement (JH9) , or Rear Wheel Speed Sensor Replacement (JH6) , or Rear Wheel Speed Sensor Replacement (10.5 Axle)
  10. Push the flange of the axle shaft (3) toward the differential.
  11. GM788486

    Remove the C-lock from the button end of the axle shaft.

  12. GM788488
    NOTE:

    When removing the axle shaft, do not rotate the shaft. Rotating the shaft will misalign the gears. Misaligning the gears will make the installing of the axle shaft difficult.

    Remove the axle shaft from the housing.

  13. GM885619
    NOTE:

    Perform the following step if the axle shaft is hard to remove.

    Using the J-2619-01  slide hammer (1) and the J-45859  remover/installer (2) to remove the axle shaft from the housing.