LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (Rear Drive Axle) >> Repair Instructions >> Locking Differential Disassemble (9.5 Inch Axle)

Locking Differential Disassemble (9.5 Inch Axle)

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools 

J-26252  Positraction Bushing Remover

Equivalent regional tools:Special Tools 

  1. Remove the ring gear, if necessary. Drive Pinion and Ring Gear Replacement (10.5 Inch Axle) , or Drive Pinion and Ring Gear Replacement (9.5 Inch Axle) 
  2. GM6341
    NOTE:

    To aid in the removal of the governor assembly, turn the side gear as necessary to position the governor assembly between two of the side gear teeth.

    Using the J-26252  remover, remove the governor bushing.

  3. GM6342
    NOTE:

    To aid in the removal of the governor assembly, turn the side gear as necessary to position the governor assembly between two of the side gear teeth.

    Using the J-26252  remover, remove the latching bracket assembly bushing.

  4. Remove the pinion shaft lock bolt.
  5. Remove the pinion shaft.
  6. NOTE:

    Mark the pinion gears and thrust washers accordingly for re-assembly.

  7. Remove the differential pinion gears and the thrust washers by rotate the pinion gears and roll the pinion gears and the thrust washers out of the case through the differential opening.
  8. Remove the thrust block, right side gear and clutch discs assembly and the right side shim.
  9. GM790759

    Remove the left side gear cam unit and clutch disc assembly.

  10. GM790754

    Remove the left side gear thrust washer.