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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (Rear Drive Axle) >> Repair Instructions >> Differential Replacement (9.5 Inch Axle) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the differential ring gear. Drive Pinion and Ring Gear Replacement (10.5 Inch Axle) , or Drive Pinion and Ring Gear Replacement (9.5 Inch Axle) 
  2. Install the differential side bearings. Differential Bearing Replacement 
  3. Using the proper axle lubricant, lubricate the differential side bearings. Fluid and Lubricant Recommendations
  4. GM667660
    NOTE:

    Support the case in order to keep the case from falling out of the axle housing.

    Place the differential case, with the bearing cups installed, into the axle housing.

  5. GM667502
    NOTE:

    DO NOT torque the bearing cap bolts at this time.

    Install the bearing caps and the bolts.

  6. Adjust the differential side bearing preload. Differential Carrier Bearing Preload Adjustment (9.5 Inch Axle) , or Differential Carrier Bearing Preload Adjustment (10.5 Inch Axle) 
  7. Adjust the backlash. Backlash Adjustment (9.5 Inch Axle) , or Backlash Adjustment (10.5 Inch Axle) 
  8. Perform a gear tooth contact pattern check. Gear Tooth Contact Pattern Inspection 
  9. CAUTION:

    Refer to Fastener Caution .

  10. Tighten the bearing cap bolts to 75 N.m (55 lb ft) for the 8.6 inch axle or 85 N.m (63 lb ft) for the 9.5/9.5LD inch axle.
  11. Install the axle shafts. Rear Axle Shaft Replacement 
  12. Fill the axle with the proper lubricant. Differential Oil Replacement (10.5 Inch Axle) , or Differential Oil Replacement (9.5 Inch Axle) 
  13. Lower the vehicle.