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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Engine Controls And Fuel - 6.0L (L96 LC8) - Repair Instructions) >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement (L96) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4860977Courtesy of GENERAL MOTORS COMPANY

    Lubricate the lower fuel injector seals (1) with clean engine oil. Adhesives, Fluids, Lubricants, and Sealers

  2. GM4859617Courtesy of GENERAL MOTORS COMPANY

    Position the fuel injection fuel rail (1) and push downwards evenly until the fuel injectors are fully seated and the fuel rails are seated against the intake manifold.

  3. GM4859616Courtesy of GENERAL MOTORS COMPANY

    At the left side of the intake manifold, install the fuel injection fuel rail bolts (1) and hand tighten.

  4. GM4859615Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    At the right side of the intake manifold, install the intake manifold bolt (1) and the fuel injection fuel rail bolts (2) and tighten to 10 N.m (89 lb in).

  5. GM4859616Courtesy of GENERAL MOTORS COMPANY

    At the left side of the intake manifold, tighten the fuel injection fuel rail bolts (1) to 10 N.m (89 lb in).

  6. GM4859614Courtesy of GENERAL MOTORS COMPANY

    Connect the fuel feed pipe (3) to the fuel injection fuel rail. Metal Collar Quick Connect Fitting Service 

  7. Install the evaporative emission canister purge solenoid valve (2). Evaporative Emission Canister Purge Solenoid Valve Replacement 
  8. Install the positive crankcase ventilation tube (1). Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (Air Cleaner Resonator Outlet Duct to Valve Rocker Arm Cover) , or Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (Intake Manifold to Valve Rocker Arm cover)
  9. GM4859613Courtesy of GENERAL MOTORS COMPANY

    Position the engine wiring harness (3) to the intake manifold.

  10. At the left side of the intake manifold, connect the engine wiring harness electrical connectors (2).
  11. At the left side of the intake manifold, install the engine wiring harness bracket nut (1) and tighten to 5 N.m (44 lb in).
  12. GM4859612Courtesy of GENERAL MOTORS COMPANY

    At the right side of the intake manifold, connect the engine wiring harness electrical connectors (1).

  13. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (Single Battery) , or Battery Negative Cable Disconnection and Connection (Dual Battery)
  14. Inspect for leaks using the following procedure:
    1. Turn ON the ignition with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition with the engine OFF.
    4. Inspect for fuel leaks.
  15. Engine Cover - Install - Engine Cover Replacement
  16. Air Cleaner Resonator Outlet Duct - Install - Air Cleaner Resonator Outlet Duct Replacement