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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Rear Suspension) >> Repair Instructions >> Rear Leaf Spring Replacement (Chassis Cab) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4849567Courtesy of GENERAL MOTORS COMPANY

    Rear Spring Shackle(3) - Install

  2. Rear Spring Bolt(2)@ Rear Eye - Install
  3. Rear Spring Nut(1)@ Rear Eye - Loosely install
  4. GM4849490Courtesy of GENERAL MOTORS COMPANY

    Rear Leaf Spring (1) - Install

  5. GM4849442Courtesy of GENERAL MOTORS COMPANY

    Rear Spring Bolt(3)@ Frame - Install

  6. Rear Spring Nut(2)@ Frame - Loosely install
  7. WARNING:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fasteners could cause damage to the vehicle, component, or bodily injury.

  8. Rear Spring Bolt(1)@ Front Eye - Loosely install the NEW bolt.
  9. Using the jack stand, raise the axle back into position.
  10. GM4849289Courtesy of GENERAL MOTORS COMPANY

    Rear Spring U-Bolt Spacer (2) - Install

  11. Rear Spring U-Bolt(1) - Install NEW[2x]
  12. Fig 1: Identifying Rear Spring With Tightening Sequence
    GM4849640Courtesy of GENERAL MOTORS COMPANY

    Rear Spring Anchor Plate(3) - Install

  13. Rear Spring U-Bolt Washer(2) - Install[4x]
  14. CAUTION:

    Refer to Fastener Caution .

  15. Rear Spring U-Bolt Nut(1) - Install and tighten in the criss-cross sequence shown. [4x]
    1. First Pass:140 N.m (103 lb ft)
    2. Second Pass:175 - 185 degrees 
  16. Remove the jack stand from the rear axle assembly.
  17. Install the tire and wheel assembly. Tire and Wheel Removal and Installation (Without Dual Rear Wheels) , or Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  18. { If equipped }Fuel Tank- Rear - Install - Fuel Tank Replacement (Passenger/Cargo) , or Fuel Tank Replacement (Chassis Cab, Front Tank) , or Fuel Tank Replacement (Chassis Cab, Rear Tank)
  19. Lower the vehicle.
  20. Set the vehicle to curb height. Trim Height Specifications
  21. GM4849567Courtesy of GENERAL MOTORS COMPANY

    Rear Spring Nut(1)@ Rear Eye - Tighten160 N.m (118 lb ft)

  22. GM4849442Courtesy of GENERAL MOTORS COMPANY
  23. Rear Spring Nut(2)@ Frame - Tighten
    1. First Pass:140 N.m (103 lb ft)
    2. Second Pass:175 - 185 degrees 
  24. Rear Spring Bolt(1)@ Front Eye - Tighten
    1. First Pass:300 N.m (221 lb ft)
    2. Second Pass:140 - 160 degrees