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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Engine Mechanical - 2.8L (LWN) Diesel) >> Repair Instructions - Off Vehicle >> Engine Flywheel Cleaning and Inspection

Engine Flywheel Cleaning and Inspection

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  1. GM2243640Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    In order to maintain the proper component balance, contact surface taper, and heat transfer, manual transmission flywheels are NOT to be machined.

    Clean the flywheel (1) in solvent.

  2. WARNING:

    Refer to Safety Glasses Warning .

  3. Dry the flywheel with compressed air.
  4. GM412117Courtesy of GENERAL MOTORS COMPANY

    Inspect the manual transmission flywheel for the following:

    • Damaged ring gear teeth
    • Loose or improperly positioned ring gear

      The ring gear has an interference fit onto the flywheel and should be positioned completely against the flange of the flywheel.

    • A scored, grooved or damaged friction surface
  5. Rotate the clutch side half of the flywheel.
    • There should be play of up to +/- 4 degrees of rotation before it engages the inner springs of the dual mass flywheel.
    • A torque of 140 - 230 N. m (103 - 170 lb ft) should be obtained at 42 degrees of rotation.
    • No scraping or grinding noises should be heard during rotation. Replace the flywheel if any conditions are found.
  6. GM412119Courtesy of GENERAL MOTORS COMPANY

    Inspect the automatic transmission flywheel for the following:

    • Damaged ring gear teeth
    • Stress cracks around the flywheel-to-crankshaft bolt hole locations
    • Weight saving holes