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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 36 (Automatic Transmission - 8L90 (M5U) - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> 1-3-5-6-7 Clutch Assemble

1-3-5-6-7 Clutch Assemble

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Equivalent regional tools:Special Tools

  1. GM3703482Courtesy of GENERAL MOTORS COMPANY

    Use DT-50906  installer and a press to install the bearing.

  2. NOTE:

    Press on the marked side of the bearing.

  3. 1-3-5-6-7 Clutch Thrust Bearing (1) - Install
  4. GM3703494Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Seal Reuse Caution .

    1-3-5-6-7 Clutch Piston Seal- Outer (1) - Install NEW

  5. 1-3-5-6-7 Clutch Piston Seal- Inner (2) - Install NEW
  6. 1-3-5-6-7 Clutch Piston Dam Seal (3) - Install NEW
  7. 1-3-5-6-7 Clutch Piston (4) - Install
  8. GM3703506Courtesy of GENERAL MOTORS COMPANY

    1-3-5-6-7 Clutch Plate (1) - Install - with LT1 (Qty: 4), with LT4 (Qty: 5)

  9. 1-3-5-6-7 Clutch Plate - Friction (2) - Install - with LT1 (Qty: 4), with LT4 (Qty: 5)
  10. 1-3-5-6-7 Clutch Backing Plate (3) - Install
  11. Select the correct retaining ring. 1-3-5-6-7 Clutch Backing Plate Retaining Ring Measurement 
  12. 1-3-5-6-7 Clutch Backing Plate Retaining Ring (4) - Install
  13. GM3703518Courtesy of GENERAL MOTORS COMPANY

    1-3-5-6-7 Clutch Piston Return Spring (1) - Install

  14. 1-3-5-6-7 Clutch Piston Dam (2) - Install
  15. Use the DT-38734  adapter and a press to install the retaining ring.
  16. 1-3-5-6-7 Clutch Piston Dam Retaining Ring (3) - Install NEW
  17. GM3703541Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Seal Reuse Caution .

    Turbine Shaft Seal (1) - Install NEW

  18. Turbine Shaft (2) - Install
  19. Turbine Shaft Retaining Ring (3) - Install NEW
  20. Turbine Shaft Seal (4) - Install NEW
  21. GM3703546Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Do not use old seal rings. Install NEW seal rings. Reusing old seal rings may cause internal transmission leaks and transmission damage.

    CAUTION:

    Size the fluid seal rings for at least 5 minutes after installation to obtain proper seal ring size. Failure to do so may cause internal transmission leaks and transmission damage.

    Adjust the turn screw on DT-50910-3  seal protector and install the bottom seal ring first.

  22. Turbine Shaft Fluid Seal Ring (1) - Install NEW [4x]
  23. Use the large taper side of DT-50910-1  seal sizer for initial seal sizing, then flip the tool over for final sizing.
  24. GM3703552Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Do not use old seal rings. Install NEW seal rings. Reusing old seal rings may cause internal transmission leaks and transmission damage.

    CAUTION:

    Size the fluid seal rings for at least 5 minutes after installation to obtain proper seal ring size. Failure to do so may cause internal transmission leaks and transmission damage.

    Adjust the turn screw on DT-50911-3  seal protector and install the bottom seal ring first.

  25. Turbine Shaft Fluid Seal Ring (1) - Install NEW [3x]
  26. Use the large taper side of DT-50911-1  seal sizer for initial seal sizing, then flip the tool over for final sizing.