Cooling Fan Control
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, allowing the cooling fan to operate at variable speeds. The cooling fan speed is effected by many different operating conditions and the ECM will adjust the duty cycle based on cooling system requirements.
This system is unique in that the ECM will not operate the cooling fan at every speed within a 0 - 90 percent range. The cooling fan calibration is designed to operate the cooling fan at 5 specific percentages in order to avoid the speed regions that create undesirable noise and vibration. During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the desired percentages to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at specific percentages but, may scale the percentages either higher or lower in response to generator demand. The percentages at which the cooling fan operates may vary between vehicle lines and engines.
The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor. The scan tool output control is only capable of operating the cooling fan in the speed percentages allowed by the ECM. When multiple cooling fan speed requests are received, the ECM operates the fan at the highest of the speed requests. The ECM commands the fans ON under the following conditions:
- The engine coolant temperature is warmer than a predetermined temperature.
- The engine oil temperature is warmer than a predetermined temperature.
- The A/C pressure reaches a predetermined pressure.
- If the engine coolant temperature at key-off is warmer than a predetermined value, or the A/C pressure is greater than a predetermined value, the cooling fan will operate at a low speed. The fan will shut OFF if the temperature or pressure drops below the predetermined value, but will only operate for 2 minutes, regardless of the coolant temperature or A/C pressure.