LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Brake Caliper Replacement (JH9) >> Removal Procedure

Removal Procedure

  1. Inspect the fluid level in the brake master cylinder reservoir.
  2. If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
  3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
  4. Raise and support the vehicle. Lifting and Jacking the Vehicle
  5. Remove the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Without Dual Rear Wheels) , or Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  6. Place a large C-clamp over the brake caliper body and against the outer brake pad.
  7. Using the C-clamp, carefully compress the brake caliper piston fully into the brake caliper bore.
  8. Clean all dirt and foreign material from the brake hose ends and the brake pipe fitting.
  9. GM4870709Courtesy of GENERAL MOTORS COMPANY

    Brake Hose Fitting Bolt (1) - Remove

  10. GM4870710Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do NOT reuse the brake hose fitting gaskets.

    Brake Hose Fitting Gasket (1) @ Brake Hose Fitting (2) - Remove and DISCARD [2x]

  11. Cap the brake hose fitting to prevent brake fluid loss and contamination.
  12. GM4870711Courtesy of GENERAL MOTORS COMPANY

    Brake Caliper Guide Pin Bolt (1) - Remove [2x]

  13. GM4870712Courtesy of GENERAL MOTORS COMPANY

    Brake Caliper (1) - Remove