LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Brake Caliper Replacement (JH9) >> Installation Procedure

Installation Procedure

  1. Prepare the brake caliper bracket bolts and the bracket threaded holes for assembly:
    • Remove all traces of the adhesive patch from the bolt and the mating threads using the appropriate tools.
    • Thoroughly clean the residue from the bolt threads by using denatured alcohol or equivalent and allow to dry.
    • Apply threadlocker to 2/3 of the threaded length of the bolts. Adhesives, Fluids, Lubricants, and Sealers 
  2. GM4870712Courtesy of GENERAL MOTORS COMPANY

    Brake Caliper (1) - Install

  3. GM4870711Courtesy of GENERAL MOTORS COMPANY

    Brake Caliper Guide Pin Bolt (1) - Install and tighten [2x] - Front Brake Caliper Guide Pin Replacement (JH6) , or Front Brake Caliper Guide Pin Replacement (JH9) 

  4. Remove the caps from the brake caliper and the brake hose.
  5. GM4870710Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install NEW brake hose fitting gaskets.

    Brake Hose Fitting Gasket (1) @ Brake Hose Fitting (2) - Install NEW [2x]

  6. GM4870709Courtesy of GENERAL MOTORS COMPANY

    Brake Hose Fitting Bolt (1) - Install and tighten Front Brake Hose Replacement

  7. Bleed the brake system. Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)
  8. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Without Dual Rear Wheels) , or Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  9. Lower the vehicle.