LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Bolted Exterior Body Panels And Closures >> Repair Instructions >> Radiator Support Replacement >> Removal Procedure

Removal Procedure

  1. Drain the cooling system. Cooling System Draining and Filling (Static Fill LWN)Cooling System Draining and Filling (GE 47716 LWN)Cooling System Draining and Filling (Static LC8, LV1, L96)Cooling System Draining and Filling (GE47716 LC8, LV1, L96)
  2. Evacuate the refrigerant system. Refrigerant Recovery and Recharging
  3. Remove both front tire and wheel assembles. Tire and Wheel Removal and Installation (Without Dual Rear Wheels)Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  4. GM4590700Courtesy of GENERAL MOTORS COMPANY

    Disconnect the battery negative cable.(1) Battery Negative Cable Disconnection and Connection (Single Battery)Battery Negative Cable Disconnection and Connection (Dual Battery)

  5. GM4840426Courtesy of GENERAL MOTORS COMPANY

    Radiator Air Upper Baffle(1) - Remove - Radiator Air Upper Baffle Replacement (LWN)Radiator Air Upper Baffle Replacement (LV1)Radiator Air Upper Baffle Replacement (L96, LC8)

  6. GM4839861Courtesy of GENERAL MOTORS COMPANY

    Front Grille(3) - Remove - Front Grille Replacement (Chevrolet)Front Grille Replacement (GMC)

  7. GM4843347Courtesy of GENERAL MOTORS COMPANY

    Front Bumper Impact Bar(2) - Remove - Front Bumper Impact Bar Replacement

  8. GM4846588Courtesy of GENERAL MOTORS COMPANY

    Headlamp(2) - Remove - Front Headlamp Replacement [2x]

  9. GM4841485Courtesy of GENERAL MOTORS COMPANY

    Hood Primary and Secondary Latch(2) - Remove - Hood Primary and Secondary Latch Replacement 

  10. Reposition Hood Primary Latch Release Cable
  11. GM4843165Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Assembly(4) - Remove - Air Cleaner Assembly Replacement

  12. GM4590238Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank (1) - Remove - Radiator Surge Tank Replacement (LWN)

  13. GM4840951Courtesy of GENERAL MOTORS COMPANY

    Coolant Recovery Reservoir (1) - Remove - Coolant Recovery Reservoir Replacement (LV1)Coolant Recovery Reservoir Replacement (L96, LC8)

  14. GM4841310Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Upper Shroud (1) - Remove - Engine Coolant Fan Upper Shroud Replacement (LWN)Engine Coolant Fan Upper Shroud Replacement (LV1)Engine Coolant Fan Upper Shroud Replacement (L96, LC8)

  15. GM4842629Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Lower Shroud(1) - Remove - Engine Coolant Fan Lower Shroud Replacement (LWN)Engine Coolant Fan Lower Shroud Replacement (LV1)Engine Coolant Fan Lower Shroud Replacement (L96, LC8)

  16. GM4842849Courtesy of GENERAL MOTORS COMPANY

    Radiator(1) - Remove - Radiator Replacement (LWN)Radiator Replacement (LV1)Radiator Replacement (L96, LC8)

  17. GM4597659Courtesy of GENERAL MOTORS COMPANY

    Radiator Air Side Baffle - Left Side(2) - Remove - Radiator Air Side Baffle Replacement - Left Side (LV1, LWN, L96, LC8)

  18. GM4597657Courtesy of GENERAL MOTORS COMPANY

    Radiator Air Side Baffle - Right Side(2) - Remove - Radiator Air Side Baffle Replacement - Right Side (LWN, LV1)Radiator Air Side Baffle Replacement - Right Side (L96, LC8)

  19. GM4598313Courtesy of GENERAL MOTORS COMPANY

    Radiator Air Lower Baffle(1) - Remove - Radiator Air Lower Baffle Replacement (L96, LC8)Radiator Air Lower Baffle Replacement (LWN)

  20. GM4849462Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Condenser(2) - Remove - Air Conditioning Condenser Replacement (LV1)Air Conditioning Condenser Replacement (L96, LC8, LWN)

  21. GM4855285Courtesy of GENERAL MOTORS COMPANY

    Radiator Lower Support Bolt (1) - Remove[8x]

  22. Radiator Lower Support (2) - Remove
  23. Reposition the wiring harness.
  24. Transfer components as necessary.