Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- For cylinder head assembly refer to Cylinder Head Assemble .
- Ensure the number one cylinder is at top dead center. The crankshaft key should be on top at the 12 o'clock position.
- NOTE:
Do not use any sealing material.
Cylinder Head Gasket (3) - Install NEW
- Cylinder Head (2) - Install
- Cylinder Head Bolt (1) - Loosely install [10x]
-
CAUTION:
Refer to Fastener Caution .
CAUTION:Refer to Torque-to-Yield Fastener Caution .
Tighten the bolts in sequence.
- First Pass: 30 N.m (22 lb ft) 30 N.m (22 lb ft)
- Final Pass: 190 degrees in sequence using the EN-45059 meter
Water Outlet Seal (3) - Install NEW
- Seat the water outlet (4) with seal onto the cylinder head.
- Water Outlet Bolt (2) - Install and tighten [2x] Water Outlet Replacement (LTG)
- Exhaust Camshaft Position Sensor Electrical Connector (2) - Connect
- Intake Camshaft Position Sensor Electrical Connector (3) - Connect
Ground Cable (3) - Install [2x]
- Ground Cable Bolt (1) - Install and tighten 22 N.m (16 lb ft)
- Wiring Harness Retainer (2) - Install
- Install and tighten the ground wire and bolt at the left front of the cylinder head. 22 N.m (16 lb ft)
- Fuel Injection Fuel Rail Assembly - Install - Fuel Injection Fuel Rail Assembly Replacement
- Install the intake and exhaust camshafts, bearing cap, and lash adjusters. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
- Fuel Pump - Install - Fuel Pump Replacement
- Install the camshaft timing chain and tensioner. Camshaft Timing Chain and Tensioner Installation
-
Engine Front Cover (1) - Install - Engine Front Cover Replacement
- Exhaust Manifold - Install - Exhaust Manifold Replacement (LTG)
- Intake Manifold - Install - Intake Manifold Replacement
- Camshaft Cover - Install - Camshaft Cover Replacement
- Change the engine oil and filter. Engine Oil and Oil Filter Replacement
- Fill the cooling system. Cooling System Draining and Filling (GE 47716) , or Cooling System Draining and Filling (Static Fill)