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Home >> Chevrolet >> 2019 >> Volt Premier >> Repair and Diagnosis >> External Pages >> Different car >> Section 138 (Engine Mechanical - 1.0L (L5Q) Or 1.4L (LV7) - Repair Instructions - On Vehicle) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement (LV7) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2018 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fig 1: Exploded View Of Intake Manifold Assembly Components
    GM4230649Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Install the throttle body assembly (2) to the intake manifold and tighten to 8.5 N.m (75 lb in).

  2. Install the fuel injector fuel rail assembly (4) to the intake manifold and tighten to 9 N.m (80 lb in).
  3. Install the evaporative emission canister purge tube (5).
  4. Fig 2: Identifying Intake Manifold Assembly Components And Gasket
    GM4230648Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use a NEW gasket. Ensure the mating surfaces are clean and free of debris.

    Install the intake manifold gasket (4).

  5. Install the intake manifold (3) with throttle body assembly (1) and fuel injector fuel rail assembly (2) to the engine.
  6. Install the camshaft cover. Refer to Camshaft Cover Installation (LV7) .
  7. Fig 3: Identifying Intake Manifold And Bolts
    GM4230647Courtesy of GENERAL MOTORS COMPANY

    Install the intake manifold (2).

  8. Install the intake manifold bolts (1) and tighten the bolts in two steps to final torque. Tighten to 15 N.m (11 lb ft).
  9. Connect the fuel feed line quick connect fitting from the fuel rail.
  10. Install the manifold absolute pressure sensor. Refer to Manifold Absolute Pressure Sensor Replacement (LV7) .
  11. Connect the electrical connectors.
  12. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LV7) .
  13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  14. Close the hood.