Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Verify the following conditions do not exist with the air induction system:
- A loose air inlet duct
- A loose turbocharger air inlet clamp
- A damaged air cleaner housing
- A loose, leaking, or cracked intake manifold air resonator
- A cracked or damaged MAF sensor housing
- A skewed, stuck in range, or slow responding MAF sensor - Inspect the MAF sensor for contamination.
- If a condition is found
Repair as necessary
- Go to next step: If no condition is found
- Verify the following conditions do not exist with the DPF, exhaust, and fuel system:
- Any damaged exhaust system components
- Loose or improperly installed exhaust system components.
- Restrictions in the B154 Exhaust Pressure Differential sensor ports
- Incorrect differential pressure line routing
- Damaged, bent, completely restricted, exhaust differential pressure lines
- Inspect for fuel contaminates. Refer to Contaminants-in-Fuel Diagnosis .
- If a condition is found
Repair as necessary
- Go to next step: If no condition is found
- Ignition Off and all vehicle systems Off, disconnect the harness connector at the B154 Exhaust Pressure Differential sensor. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 Ω between the low reference circuit terminal 2 and ground.
- If 5 Ω or greater
- Ignition Off, disconnect the X2 connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- Go to next step: If less than 5 Ω
- Ignition On.
- Test for 4.8 - 5.2 V between the 5 V reference circuit terminal 1 and ground.
- If less than 4.8 V
- Ignition Off, disconnect the X2 connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition Off, disconnect the X2 connector at the K20 Engine Control Module, ignition On.
- Test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- Go to next step: If between 4.8 - 5.2 V
- Connect the harness connector at the B154 Exhaust Pressure Differential sensor.
- Verify the scan tool DPF Differential Pressure Sensor parameter is greater than 0.0 V and less than 4.8 V.
- If between 4.8 - 5.2 V
- Ignition Off, disconnect the X2 connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 3 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition Off, disconnect the harness connector at the B154 Exhaust Pressure Differential sensor and K20 Engine Control Module.
- Ignition On.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage in the circuit.
- Go to next step: If less than 1 V
- Ignition Off.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If 0.0 V
- Ignition Off, disconnect the X2 connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 3 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- Go to next step: If greater than 0.0 V and less than 4.8 V
- Test or replace the B154 Exhaust Pressure Differential sensor.