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Home >> Chevrolet >> 2018 >> Volt Premier >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Brake Master Cylinder Reservoir Replacement >> Removal Procedure

Removal Procedure

    WARNING:

    Brake Fluid Irritant Warning

    WARNING:

    Use of eye goggles is necessary to prevent personal injury.

    CAUTION:

    Brake Fluid Effects on Paint and Electrical Components Caution

  1. Dash Upper Extension Panel Opening Cover Replacement - Remove
  2. Using a suitable tool, remove and properly dispose of the brake fluid from the brake master cylinder reservoir.
  3. GM4084518Courtesy of GENERAL MOTORS COMPANY

    Clip (2) @ Radiator Surge Tank (1) - Remove

  4. Slide the radiator surge tank forward and lift to remove.
  5. GM4084596Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (2) @ Brake Fluid Level Sensor (1) - Disconnect

  6. GM4091185Courtesy of GENERAL MOTORS COMPANY

    Clip (2) @ Brake Master Cylinder Reservoir (3) - Unclip [2x]

  7. Clip (4) @ Brake Master Cylinder Reservoir - Unclip
  8. Body Wiring Harness (1) @ Brake Master Cylinder Reservoir - Remove
  9. GM4091187Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Cap the opening to prevent contamination.

    Brake Master Cylinder Reservoir Hose (2) - Disconnect

  10. Bolt (3) @ Brake Master Cylinder Reservoir (1) - Remove
  11. GM4091186Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Protect the windshield edge before removing the component.

    Brake Master Cylinder Reservoir (1) @ Brake Master Cylinder (3) - Remove

  12. Brake Master Cylinder Reservoir Seal (2) @ Brake Master Cylinder - Remove [2x]
  13. Brake Fluid Level Sensor Replacement  - Remove
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