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Home >> Chevrolet >> 2018 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 77 (Wheel Drive Shafts) >> Repair Instructions >> Front Wheel Drive Shaft Inner Joint and Boot Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2017 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the boot (1) on the wheel drive shaft (2).
    Fig 1: Boot And Wheel Drive Shaft
    GM4041745Courtesy of GENERAL MOTORS COMPANY
  2. Install the tripot spider assembly (2) to the wheel drive shaft (3), until seated against the shoulder.
    Fig 2: View Of Wheel Drive Shaft, Tripod Spider And Retaining Clip
    GM2008202Courtesy of GENERAL MOTORS COMPANY
  3. Install the retaining ring (1) in the wheel drive shaft (3).
  4. Place approximately half of the grease in the kit into the boot and place the remainder in the tripot housing.
  5. Install the tripot housing (1) on the wheel drive shaft.
    Fig 3: Tripot Housing
    GM2237952Courtesy of GENERAL MOTORS COMPANY
  6. Install the inboard boot clamp (2) and outboard boot clamp (1).
    Fig 4: Inboard Boot Clamp And Outboard Boot Clamp
    GM4041746Courtesy of GENERAL MOTORS COMPANY
  7. Using the CH-804  boot clamp plier (1), crimp the inboard boot clamp and outboard boot clamp until the gap measures 2.00 mm (0.079 in).
    Fig 5: Identifying Clamp & Tensioner
    GM2027983Courtesy of GENERAL MOTORS COMPANY
  8. Rotate the housing in a circular motion to distribute the grease in the tripot joint.
  9. Install the wheel drive shaft to the vehicle. Refer to Front Wheel Drive Shaft Replacement .