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Home >> Chevrolet >> 2018 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Wiring Systems And Power Management - Repair Instructions) >> Repair Instructions >> Tyco/AMP Connectors (Door Module) >> Terminal Removal Procedure

Terminal Removal Procedure

WARNING: This page is about a different car, the 2017 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.

Side view of connector.

Fig 1: Side View Of Tyco/AMP Connector
GM1709293Courtesy of GENERAL MOTORS COMPANY

View of top of connector.

Fig 2: Top View Of Tyco/AMP Connector
GM1709294Courtesy of GENERAL MOTORS COMPANY
  1. Locate the assist lever and lock on the top of the connector.
  2. While depressing the lock, pull the lever over and past the lock.
    Fig 3: View Of Depressing Lock & Pulling Assist Lever
    GM1709295Courtesy of GENERAL MOTORS COMPANY
  3. Disconnect the connector from the component.
    Fig 4: View Of Component Connector
    GM1709296Courtesy of GENERAL MOTORS COMPANY
  4. Locate the dress cover locking tabs at the rear of the connector. Use a small flat-blade tool to release the locking tabs. Repeat this procedure for the other locking tab.
    Fig 5: Identifying Locking Tabs
    GM1709297Courtesy of GENERAL MOTORS COMPANY
  5. Once the locking tabs are unlocked, slide the inner connector out of the rear of the connector housing.
    Fig 6: Sliding Inner Connector Out Of Connector Housing
    GM1709298Courtesy of GENERAL MOTORS COMPANY
  6. Use the J-38125-12A  tool to release the terminals by pressing on the tang.
    Fig 7: Using Special Tool To Release Terminals
    GM1709299Courtesy of GENERAL MOTORS COMPANY
  7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  8. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) Repairing Connector Terminals (Terminal Repair)  procedure.
  9. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.