Circuit/System Verification
WARNING: This page is about a different car, the 2017 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Inspect the fuel system for damage or external leaks before proceeding.
- Verify that adequate fuel is in the fuel tank before proceeding.
- The Fuel Pump Relay may need to be commanded On a few times in order to obtain the highest possible fuel pressure.
- Before proceeding with this test review the User Manual EN-34730-5 for Safety Information and Instructions.
- Ignition ON.
- Verify that the fuel pump turns ON and OFF when commanding the Fuel Pump Relay On and Off with a scan tool.
- If the fuel pump does not turn ON and OFF
Refer to Fuel Pump Electrical Circuit Diagnosis .
- If the fuel pump does turn ON and OFF
- If the fuel pump does not turn ON and OFF
- Ignition OFF, all accessories OFF, install a EN-34730-91 .
- Ignition ON, engine OFF.
- Command the Fuel Pump Relay On several times with a scan tool.
- Verify the fuel pressure is between 345 - 414 kPa (50 - 60 psi) with the fuel pump running.
- If less than 345 kPa (50 psi)
Refer to Circuit/System Testing - Fuel Pressure Low.
- If greater than 414 kPa (60 psi)
Replace the G12 Fuel Pump.
- If between 345 - 414 kPa (50 - 60 psi)
- If less than 345 kPa (50 psi)
- Verify that the fuel pressure does not decrease more than 34 kPa (5 psi) in 1 min.
- If greater than 34 kPa (5 psi)
Refer to Circuit/System Testing - Fuel Pressure Leaks Down.
- If less than 34 kPa (5 psi)
- If greater than 34 kPa (5 psi)
- Relieve the fuel pressure to 69 kPa (10 psi).
- Verify that the fuel pressure does not decrease more than 14 kPa (2 psi) in 5 min.
- If greater than 14 kPa (2 psi)
Replace the G12 Fuel Pump.
- If less than 14 kPa (2 psi)
- If greater than 14 kPa (2 psi)
- Operate the vehicle within the conditions of the customer's concern while monitoring the fuel pressure with the EN-34730-91 .
- Verify the fuel pressure does not drop off during acceleration, cruise or hard cornering.
- If the fuel pressure drops off
Refer to Circuit/System Testing - Fuel Pressure Drops Off.
- If the fuel pressure does not drop off
- If the fuel pressure drops off
- If the fuel system components test normal, refer to Symptoms - Engine Controls , and Fuel Injector Diagnosis .