Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Verify the integrity of the entire air induction system by verifying that none of the following conditions exist:
- A restricted or collapsed air intake duct
- An intake manifold leak
- Improper operation of the positive crankcase ventilation system
- A MAP sensor seal that is leaking, missing, or damaged
- A restricted or collapsed air intake duct
- A misaligned or damaged air intake duct
- Any water intrusion in the induction system
- An Intake Manifold Resonator with a leaking seal, or a cracked or broken housing
- If a condition exists
Repair or replace component as appropriate.
- Go to next step: If no condition exists
- Ignition OFF, disconnect the harness connector at the B75C Multifunction Intake Air sensor.
- Ignition OFF and all systems OFF. It may take up to for 2 minutes for all vehicle systems to power down. Test for less than 2 Ω between the low reference circuit terminal 3 and ground.
- If 2 Ω or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω replace the K20 Engine Control Module.
- Go to next step: If less than 2 Ω
- Ignition OFF, all vehicle systems OFF, test for less than 2 Ω between the ground circuit terminal 7 and ground.
- If 2 Ω or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 2 Ω
- Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 5 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for less than 2 Ω in the ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for infinite resistance between the ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, test all components connected to the ignition circuit, replace as necessary.
- Go to next step: If a test lamp illuminates
- Ignition ON, test for 4.8 - 5.2 V between the intake air temperature signal 1 circuit terminal 1 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
NOTE:If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Go to next step: If between 4.8 - 5.2 V
- Ignition ON, test for 4.8 - 5.2 V between the intake air temperature signal 2 circuit terminal 8 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
NOTE:If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Go to next step: If between 4.8 - 5.2 V
- Ignition OFF, connect the leads of the EL-38522
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal 8 at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Duty Cycle switch to 50 % (Normal)
- Frequency switch to 30 Hz
- Ignition ON, verify the scan tool IAT Sensor 2 parameter is between 28 - 32 Hz.
- If not between 28 - 32 Hz
Replace the K20 Engine Control Module.
- Go to next step: If between 28 - 32 Hz
- If not between 28 - 32 Hz
- Test or replace the B75C Multifunction Intake Air sensor.