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Three-Way Catalytic Converter Replacement (LFX - Bank 1)

GM2906781
Callout Component Name
WARNING:

Refer to Hot Exhaust System Warning .

WARNING:

Refer to Safety Glasses Warning .

Preliminary Procedure

  1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement (LFX) .
  2. Remove the secondary air injection bypass valve, if equipped. Refer to Secondary Air Injection Bypass Valve Replacement - Bank 1 .
  3. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation .
  4. Remove the exhaust front pipe. Refer to Front Pipe Replacement (LCV) Front Pipe Replacement (LFX) .
 
1 Catalytic Converter - Rear Fasteners (Qty: 4)
CAUTION:

To prevent damage to the exhaust manifold flange or stud, make sure the flange is fully seated before tightening.

CAUTION:

Refer to Fastener Caution .

Procedure

  1. Disconnect the oxygen sensor electrical connectors.
  2. Replace the exhaust front pipe fasteners with NEW fasteners.
  3. Clean and inspect the studs on the engine cylinder head, replace as necessary.
  4. Verify that the studs are fully seated. Stud collar should touch the surface of the engine cylinder head.
  5. Tighten fasteners in a criss-cross pattern.

Tighten 
  1. First Pass: 20 N.m (15 lb ft)
  2. Final Pass: 45 N.m (33 lb ft)
2 Gasket
NOTE:

Replace the exhaust gasket with a NEW exhaust gasket.

3 Catalytic Converter Studs (Qty: 4)
Tighten 
14 N.m (124 lb in)
4 Catalytic Converter - Rear
NOTE:

If replacing catalytic converter, transfer oxygen sensors.