Circuit/System Testing
NOTE:
Circuit/System Verification must be performed before proceeding with Circuit/System Testing.
- Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down. Disconnect the harness connector at the B257 Alternative Fuel Pressure Sensor. Test for less than 10 Ω between the low reference circuit terminal 1 and ground
- If 10 Ω or greater
- Disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- Go to next step: If less than 10 Ω
- Ignition ON.
- Test for 4.8 - 5.2 V between the 5 V reference circuit terminal 3 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- Go to next step: If between 4.8 - 5.2 V
- Test for 4.0 - 6.0V between the signal circuit terminal 2 and ground.
- If less than 4.0 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 6.0 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- Go to next step: If between 4.0 - 6.0V
- Start engine and let idle at operating temperature in CNG mode.
- Verify scan tool Alternative Fuel Tank Pressure Sensor parameter is 0 Volts.
- If Alternative Fuel Tank Pressure Sensor parameter is 0 Volts
Replace the B257 Alternative Fuel Tank Pressure Sensor.
- Go to next step: If Alternative Fuel Tank Pressure Sensor parameter is not 0 Volts
- If Alternative Fuel Tank Pressure Sensor parameter is 0 Volts
- Ignition OFF.
- Connect the harness connector at the B257 Alternative Fuel Tank Pressure Sensor, ignition ON.
- Start engine and let idle at operating temperature in CNG mode.
- Verify fuel gauge is reading accurately.
- If CNG fuel gauge is displaying accurately
All OK.
- Go to next step: If CNG fuel gauge is not reading accurately
- If CNG fuel gauge is displaying accurately
- Replace the K20 Engine Control Module.