Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- For cylinder head assemble. Cylinder Head Assemble
- Install the cylinder head gasket (3) to the block.
- Install the cylinder head (2). Ensure the number 1 cylinder is at top dead center (TDC). The key on the crankshaft should be on top in the 12 o'clock position.
- Install the cylinder head bolts.
- First Pass: tighten the bolts in sequence to 30 N.m (22 lb ft).
- Final Pass: tighten the bolts an additional 190 degrees in sequence using the EN 45059 meter.
- Reposition the engine support fixture lift hook from the J-36857 Engine Lift Bracket (2) to the engine lift bracket (3).
- Remove the J-36857 Engine Lift Bracket (2) and fastener (1) from the engine block.
- Install Thermostat Bypass Pipe - Thermostat Bypass Pipe Replacement (LTG)
- Reconnect ground wire.
- Connect the hoses at the water outlet. Water Outlet Replacement (LTG)
- Install ground wire.
- Connect the exhaust camshaft position sensor. Camshaft Position Sensor Replacement - Exhaust
- Connect the intake camshaft position sensor. Camshaft Position Sensor Replacement - Intake
- Install the intake and exhaust camshaft, bearing cap and lash adjuster. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
- Install the timing chain and tensioner. Camshaft Timing Chain and Tensioner Replacement
- Install the fuel pump. (2) Fuel Pump Replacement
- Install the engine front cover. Engine Front Cover Replacement
- Install the exhaust manifold. Exhaust Manifold Replacement (LTG)
- Install the intake manifold. Intake Manifold Replacement
- Install the camshaft cover. Camshaft Cover Replacement (1st Design Tamper-Proof PCV System)
- Refill the engine with NEW oil. Engine Oil and Oil Filter Replacement
- Refill the coolant system. Cooling System Draining and Filling (GE 47716)Cooling System Draining and Filling (Static)
NOTE:
Do not use any sealing material.
CAUTION:
Refer to Fastener Caution .
NOTE:
Always use NEW cylinder head bolts.
NOTE:
Support engine as necessary from underneath while repositioning the engine support fixture. Engine Support Fixture