Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Check the components of the timing chain system for damage and wear:
- Timing chain guides with plastic attachment
- Timing chain tensioner and timing chain tensioner shoe with plastic attachment
- Timing chain and all timing chain sprockets
- Oil pump sprocket
- Oil pump drive chain tensioner
- Re-cut thread at cylinder head and engine block for the 2 timing chain upper guide bolts (2).
- Install Timing Chain Upper Guide (1)
- Apply thread lock agent to the upper timing chain upper guide bolt (2).
- Install the upper timing chain upper guide bolt (2).
- Install the timing chain with the marked chain links as shown and follow the installation sequence:
- Install the timing chain in the first step to the fuel injection pump sprocket (2).
- Install the timing chain in the second step to the camshaft sprocket (1).
- Install the timing chain in the final step to the timing chain idler sprocket (3).
- Apply thread lock agent to the lower timing chain upper guide bolt (3). Refer to Adhesives, Fluids, Lubricants, and Sealers
- Install and tighten Timing Chain Upper Guide Bolt (3) to 11 N.m (97 lb in)
- Tighten Timing Chain Upper Guide Bolt (1) to 11 N.m (97 lb in)
- Install Timing Chain Lower Guide (1)
- Install and tighten Timing Chain Lower Guide Bolts (2) (Qty: 2) to 10 N.m (89 lb in)
- Install Timing Chain Tensioner Shoe (1)
- Install and tighten Timing Chain Tensioner Shoe Bolt (2) to 25 N.m (18 lb ft)
- Remove EN-50513 Pin (2)
- Remove EN-51143 Fixing Tool (1)
- Raise the vehicle.
- Remove Bolts (3) (Qty: 2)
- Remove EN-51143 Fixing Tool (2)
- Install Crankshaft Pulley Bolts (1) (Qty: 4)
Rotate the crankshaft 720 degrees in direction of arrow. Use a pry bar at the 4 crankshaft pulley bolts (1).
- Remove Crankshaft Pulley Bolts (1) (Qty: 4)
- Install EN-51140 Fixing Tool (2)
- Install Bolts (3) (Qty: 2)
- Lower the vehicle.
- Install EN-51143 Fixing Tool (1)
- If the fixing pin does not fit into the camshaft sprocket bore, the camshaft timing must be adjusted. Refer to Camshaft Timing Chain Adjustment
- Remove EN-51143 Fixing Tool (1)
- Raise the vehicle.
- Remove Bolts (3) (Qty: 2)
- Remove EN-51140 Fixing Tool (2)
- Install Crankshaft Pulley (1). Refer to Crankshaft Pulley Replacement
- Install Timing Chain Lower Cover (2). Refer to Timing Chain Lower Cover Replacement
- Install Oil Pan (2). Refer to Oil Pan Replacement
- Install Crankshaft Position Sensor Reluctor Ring (1). Refer to Crankshaft Position Sensor Reluctor Ring Replacement
- Install Transmission. Refer to Transmission Replacement (Front Wheel Drive)Transmission Replacement (All Wheel Drive)
- Remove Engine Lift Bracket Bolt (2)
- Remove Engine Lift Bracket - Left Side (1) @ Cylinder Head
- Remove Engine Lift Bracket Bolt (2)
- Remove Engine Lift Bracket - Right Side (1) @ Cylinder Head
- Install Timing Chain Upper Cover (2). Refer to Timing Chain Upper Cover Replacement
- Install Power Brake Booster Inlet Hose Connector Fitting (5). Refer to Power Brake Booster Inlet Hose Connector Fitting Replacement
- Install Oxidation Catalytic Converter. Refer to Oxidation Catalytic Converter Replacement (LH7)
- Install Exhaust Gas Recirculation Cooler Housing (1). Refer to Exhaust Gas Recirculation Cooler Housing Replacement
- Install Camshaft Housing (2). Refer to Camshaft Housing Replacement
- Install Fuel Injectors (1) (Qty: 4). Refer to Fuel Injector Replacement
NOTE:
Before installing the camshaft timing chain, check the components of the timing chain system for damage and wear.
NOTE:
The tightening procedure of the timing chain upper guide bolts should be completed within 10 minutes.
NOTE:
Do not tighten the upper timing chain upper guide bolt before the camshaft timing chain is installed.
CAUTION:
Refer to Fastener Caution