Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
- Remove Throttle Body Assembly. Refer to Throttle Body Assembly Replacement
- Remove Camshaft Housing. Refer to Camshaft Housing Replacement
- Remove Crankshaft Pulley. Refer to Crankshaft Pulley Replacement
- Lower the vehicle. Refer to Lifting and Jacking the Vehicle
- Check if the bores (1) are aligned.
- Raise the vehicle.
- Install the 4 crankshaft pulley bolts (1).
- Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar.
- Lower the vehicle.
- Loosen the camshaft sprocket bolt (1) from the intake camshaft sprocket (2). Counterhold with a wrench at the camshaft hexagon.
- Raise the vehicle.
- Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar at the 4 crankshaft pulley bolts (1).
- Remove the 4 crankshaft pulley bolts (1).
- Install EN-51140 fixing tool (2).
- Install the fixing pin into the engine block bore (1) and tighten the 2 bolts (3).
- Lower the vehicle.
- Loosen the 2 camshaft sprocket bolts (2) from the camshaft sprocket (1). Counterhold with a wrench at the camshaft hexagon.
- Turn the exhaust camshaft at the hexagon until the EN-51143 fixing tool (1) can be installed.
NOTE:
To locate the correct camshaft sprocket bolt (2) check the TDC position.