Installation Procedure
- Check the components of the timing chain system for damage and wear:
- Timing chain guides with plastic attachment
- Timing chain tensioner and timing chain tensioner shoe with plastic attachment
- Timing chain and all timing chain sprockets
- Oil pump sprocket
- Oil pump drive chain tensioner
- When installing a NEW exhaust camshaft do not remove the transport lock (1) before the exhaust camshaft and intake camshaft are installed.
- Mark the exhaust camshaft sprocket and intake camshaft sprocket with paint marks (2), by transferring the front marks (1).
- Coat all bearing surfaces with engine oil.
- Install the exhaust camshaft (1). Ensure the bore (2) of the camshaft sprocket is positioned upwards.
- Install the exhaust camshaft bearing caps (2) in the order as they were removed.
- Install the exhaust camshaft bearing cap bolts (1).
- Tighten the 8 exhaust camshaft bearing cap bolts in the sequence shown to 10 N.m (89 lb in).
- Coat all bearing surfaces with engine oil.
- Install the intake camshaft (1).
- Check the marks (1) on the camshaft sprockets to ensure they are aligned.
- Install the 4 intake camshaft bearing caps (2) in the order as they were removed.
- Install the 8 intake camshaft bearing cap bolts (1).
- Tighten the 8 intake camshaft bearing cap bolts in the sequence shown to 10 N.m (89 lb in).
- Remove the EN-50509 fixing tool (1) or the transport lock from the exhaust camshaft sprocket (2).
- Coat all bearing surfaces with engine oil.
- Install the camshaft bearing rear cap (2).
- Install the 4 camshaft bearing rear cap bolts (1).
- Tighten the 4 camshaft rear cap bolts in the sequence shown to 25 N.m (18 lb ft).
- Install the EN-51143 fixing tool (1), by carefully turning the hexagon of the camshaft.
- Slide the camshaft sprocket (1) over the pin (2) of the EN-51188 fixing tool in arrow direction.
- Check that the camshaft sprocket (1) on the camshaft is properly installed.
- Install the camshaft sprocket bolts (2), counterhold with a wrench at the camshaft hexagon, and tighten to 25 N.m (18 lb ft).
- Remove the 2 bolts (3).
- Remove the EN-51188 fixing tool (2).
- Install the camshaft sprocket bolt (2) to the camshaft sprocket (1), counterhold with a wrench at the camshaft hexagon, and tighten to 25 N.m (18 lb ft).
- Remove the EN-51143 fixing tool (1).
- Raise the vehicle.
- Remove the 2 bolts (3).
- Remove the EN-51140 fixing tool (2).
- Install the 4 crankshaft pulley bolts (1).
Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar at the 4 crankshaft pulley bolts (1).
- Lower the vehicle.
- Install the camshaft sprocket bolt (2), counterhold with a wrench at the camshaft hexagon, and tighten to 25 N.m (18 lb ft).
- Raise the vehicle.
- Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar.
- Remove the 4 crankshaft pulley bolts (1).
- Install the EN-51140 fixing tool (2).
- Install the fixing pin into the engine block bore (1) and tighten the 2 bolts (3).
- Lower the vehicle.
- Install the EN-51143 fixing tool (1), by carefully turning the hexagon of the camshaft.
- Remove the EN-51143 fixing tool.
- Raise the vehicle.
- Remove the 2 bolts (3).
- Remove the EN-51140 fixing tool (2).
- Install Crankshaft Pulley. Refer to Crankshaft Pulley Replacement
- Install Camshaft Housing. Refer to Camshaft Housing Replacement
- Install Throttle Body Assembly. Refer to Throttle Body Assembly Replacement
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
Before installing the camshaft, check the components of the timing chain system for damage and wear.
If new camshafts are used, transfer the front marks (1) to the back.
Note the arrows marks on the camshaft bearing caps, which show on the outside of the cylinder head.
Refer to Fastener Caution .
Ensure the marks (2) of the camshaft sprocket are aligned.
Note the arrow marks on the camshaft bearing caps, which show the outside of the cylinder head.
Cover the timing case with a lint-free cloth.
Cover the timing case with a lint-free cloth.
Cover the timing case with a lint-free cloth.
If the EN-51143 fixing tool does not fit, adjust timing.