Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
- Remove Fuel Injectors (Qty: 4). Refer to Fuel Injector Replacement
- Remove Engine Wiring Harness Conduit Bolts (1) (Qty: 2)
- Unclip Wiring Harness Clips (2, 4) (Qty: 3)
- Position aside Engine Wiring Harness (3)
- Unclip Engine Coolant Air Bleed Hose (1) @ Retainer Clip (2)
- Position aside Engine Coolant Air Bleed Hose (1)
- Unclip Wiring Harness Clips (1) (Qty: 2) @ Exhaust Temperature Sensor Bracket (4)
- Unclip Clip (2) @ Exhaust Temperature Sensor Bracket (4)
- Position aside Wiring Harness (3)
- Remove Exhaust Temperature Sensor Electrical Connector Bracket Bolts (1, 2) (Qty: 3)
- Remove Exhaust Temperature Sensor Electrical Connector Bracket (3)
- Remove Positive Crankcase Ventilation Heater (1)
- Press the positive crankcase ventilation heater at the 2 checkered places (2).
- Pull the positive crankcase ventilation heater up to remove.
- Disconnect Electrical Connector (2) @ Positive Crankcase Ventilation Heater (1)
- Unclip Wiring Harness Clip (4)
- Position aside Wiring Harness (3)
- Loosen Air Cleaner Outlet Duct Clamps (1, 2) (Qty: 2)
- Remove Air Cleaner Outlet Duct (3)
- Unclip Wiring Harness Clips (3) (Qty: 2)
- Remove Engine Lift Bracket Bolt (2)
- Remove Engine Lift Bracket (1)
- Remove Engine Control Module and Engine Wiring Harness Bracket Bolts (1) (Qty: 2)
- Position aside Engine Control Module Wiring Harness Bracket (2)
- Remove Nitrogen Oxides Sensor (2)
- Remove Turbocharger Heat Shield Bolts (1) (Qty: 4)
- Remove Turbocharger Heat Shield Nut (3)
- Remove Turbocharger Heat Shield (2)
- Remove Turbocharger Heat Shield Bolts (1) (Qty: 2)
- Unclip Turbocharger Heat Shield (2) @ Clamp (3)
- Remove Turbocharger Heat Shield (2)
- Remove Turbocharger Wastegate Actuator Pipe Bolts (1, 3) (Qty: 3)
- Remove the turbocharger wastegate actuator pipe nut (5).
- Position aside Turbocharger Wastegate Actuator Pipe (2)
- Position aside Turbocharger Coolant Feed Pipe (4)
- Remove Engine Lift Bracket Bolt (2)
- Remove Engine Lift Bracket (1)
- Remove Engine Oil Level Indicator (1)
- Remove Camshaft Housing Bolt - Outer (4) (Qty: 15)
- Remove Camshaft Housing Bolt - Inner (1, 2) (Qty: 5)
- Remove Camshaft Housing (3)
- Remove and DISCARD Camshaft Housing Gasket (5)
NOTE:
Do not bend the cable sharply at the base of either the sensing unit or sensor ECU in the final mounting position.
NOTE:
Mind the different bolts.