Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install NEW Camshaft Housing Gasket (5) @ Camshaft Housing (4)
- Install Camshaft Housing Bolt (2) (Qty: 20) @ Camshaft Housing (4)
- Ensure the camshaft housing bolt bushings (3) and the camshaft housing cover insulators (1) are seated properly.
- Install the camshaft housing cover (3) along with the camshaft housing gasket (5) and the 20 camshaft housing bolts (1, 2, 4).
- Hand tighten Camshaft Housing Bolts (1, 2, 4) (Qty: 20)
- Tighten Camshaft Housing Bolts in sequence (Qty: 20) to 10 N.m (89 lb in)
- Install Engine Oil Level Indicator (1)
- Install Engine Lift Bracket (1)
- Install and tighten Engine Lift Bracket Bolt (2) to 58 N.m (43 lb ft)
- Reposition Turbocharger Coolant Feed Pipe (4)
- Reposition Turbocharger Wastegate Actuator Pipe (2)
- Install the turbocharger wastegate actuator pipe nut (5) and tighten to 10 N.m (89 lb in)
- Install and tighten Turbocharger Wastegate Actuator Pipe Bolts (1, 3) (Qty: 3) to 10 N.m (89 lb in)
- Install Turbocharger Heat Shield (2)
- Install Turbocharger Heat Shield (2) @ Clamp (3)
- Install and tighten Turbocharger Heat Shield Bolts (1) (Qty: 2) to 10 N.m (89 lb in)
- Install Turbocharger Heat Shield (2)
- Install and tighten Turbocharger Heat Shield Nut (3) to 9 N.m (80 lb in)
- Install and tighten Turbocharger Heat Shield Bolts (1) (Qty: 4) to 9 N.m (80 lb in)
- Install and tighten Nitrogen Oxides Sensor (2) to 50 N.m (37 lb ft)
- Reposition Engine Control Module Wiring Harness Bracket (2)
- Install and tighten Engine Control Module and Engine Wiring Harness Bracket Bolts (1) (Qty: 2) to 9 N.m (80 lb in)
- Install Engine Lift Bracket (1)
- Install and tighten Engine Lift Bracket Bolt (2) to 58 N.m (43 lb ft)
- Install Wiring Harness Clips (3) (Qty: 2)
- Install Air Cleaner Outlet Duct (3)
- Tighten Air Cleaner Outlet Duct Clamps (1, 2) (Qty: 2) to 3.5 N.m (31 lb in)
- Reposition Wiring Harness (3)
- Connect Electrical Connector (2) @ Positive Crankcase Ventilation Heater (1)
- Install Wiring Harness Clip (4)
- Install Positive Crankcase Ventilation Heater (1)
- Install Exhaust Temperature Sensor Electrical Connector Bracket (3)
- Install and tighten Exhaust Temperature Sensor Electrical Connector Bracket Bolts (1, 2) (Qty: 3) to 9 N.m (80 lb in)
- Reposition Wiring Harness (3)
- Install Clip (2) @ Exhaust Temperature Sensor Bracket (4)
- Install Wiring Harness Clips (1) (Qty: 2) @ Exhaust Temperature Sensor Bracket (4)
- Reposition Engine Coolant Air Bleed Hose (1)
- Install Engine Coolant Air Bleed Hose (1) @ Retainer Clip (2)
- Reposition Engine Wiring Harness (3)
- Install Wiring Harness Clips (2, 4) (Qty: 3)
- Install and tighten Engine Wiring Harness Conduit Bolts (1) (Qty: 2) to 9 N.m (80 lb in)
- Install Fuel Injectors (Qty: 4). Refer to Fuel Injector Replacement
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
NOTE:
Mind the different bolts.
CAUTION:
Refer to Fastener Caution
NOTE:
Do not bend the cable sharply at the base of either the sensing unit or sensor ECU in the final mounting position
NOTE:
Ensure the outlet duct is fully seated to the mating surfaces before clamping. Verify that the cuff is not rolled under.
CAUTION:
Refer to Fastener Caution
NOTE:
There must be a noticeable click noise.