Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Check the integrity of the entire air induction system and verify that none of the following conditions exist:
- A restricted or collapsed air intake duct
- An intake manifold leak
- A misaligned or damaged air intake duct
- Any water intrusion in the induction system
- If a condition exists
Repair or replace component as appropriate.
- Go to next step: If no condition exists
- Ignition Off, and all vehicle systems Off, it may take up to 2 min. for all vehicle systems to power down. Disconnect the harness connector at the B75C Multifunction Intake Air sensor.
- Test for less than 5 Ω between the low reference circuit terminal 3 and ground.
- If 5 Ω or greater
- Disconnect the harness connector X1 at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω replace the K20 Engine Control Module.
- Go to next step: If less than 5 Ω
- Test for less than 5 Ω between the ground circuit terminal 7 and ground.
- If 5 Ω or greater
- Ignition Off.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 5 Ω
- Ignition On.
- Verify the scan tool IAT Sensor 1 parameter is colder than -39°C (-38°F).
- If warmer than -39°C (-38°F).
- Ignition Off, disconnect the harness connector X1 at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 1 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- Go to next step: If colder than -39°C (-38°F).
- Ignition Off, install a 3 A fused jumper wire between the IAT 1 signal circuit terminal 1 and the low reference circuit terminal 3.
- Ignition On.
- Verify the scan tool IAT Sensor 1 parameter is warmer than 148°C (298°F).
- If colder than 148°C (298°F).
- Ignition Off, remove the jumper wire, disconnect the harness connector X1 at the K20 Engine Control Module.
- Ignition On.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Ignition Off.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- Go to next step: If warmer than 148°C (298°F).
- Verify the scan tool Intake Air Humidity Sensor parameter is less than 1%.
- If 1% or greater
- Ignition Off, disconnect the harness connector X3 at the K20 Engine Control Module.
- Test for infinite resistance between the IAT 2 signal circuit terminal 8 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- Go to next step: If less than 1%
- Ignition Off, install a 3 A fused jumper wire between the IAT 2 signal circuit terminal 8 and the low reference circuit terminal 3.
- Ignition On.
- Verify the scan tool Intake Air Humidity Sensor parameter is greater than 99%.
- If 99% or less
- Ignition Off, remove the jumper wire and disconnect the harness connector X3 at the K20 Engine Control Module.
- Ignition On.
- Test for less than 1 V between the IAT 2 signal circuit terminal 8 and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V.
- Ignition Off.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
NOTE:If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Go to next step: If greater than 99%
- Test or replace the B75C Multifunction Intake Air sensor.
NOTE:
The intake air temperature sensor 2 signal circuit is pulled up with low current voltage within the controller. Normally, a voltage can be measured on the circuit with a DMM, but the current will not be high enough to illuminate a test lamp.