Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Clean the 4 injector sealing surfaces in the cylinder head with a suitable cleaning tool (1) in the following procedure:
- First take the brush side to loosen the dirt.
- Accordingly take the sponge side to remove the dirt.
- Remove the suitable caps from the 4 fuel injector nozzles.
- Install NEW Fuel Injector Washers (2) (Qty: 4)
- Install Fuel Injectors (1) (Qty: 4)
- Install Fuel Injector Brackets (2) (Qty: 4)
- Install and hand tighten the 4 NEW fuel injector bracket bolts (1)
- Remove the suitable closure plugs.
- Install NEW Fuel Injection Fuel Feed Pipes (1) (Qty: 4)
- Hand tighten the 8 fuel injection fuel feed pipe nuts.
- Tighten Fuel Injector Bracket Bolt (3) in sequence
- First Pass: 10 N.m (89 lb in)
- Final Pass: 60 degrees Use the special tool: EN-45059 meter
- Tighten the 4 fuel injection fuel feed pipe nuts (2) to the 4 fuel injectors to 28 N.m (21 lb ft).
- Tighten the 4 fuel injection fuel feed pipe nuts (1) to the fuel rail to 28 N.m (21 lb ft).
- Install Fuel Injector Insulator (1)
- Install 4 NEW fuel injector fuel return hose seal rings (3).
- Install Fuel Return Hose (1) @ Fuel Injector (Qty: 4)
- Connect Fuel Return Hose (1) @ Diesel Fuel Separator
- Install a NEW clamp. (2)
- Install 4 NEW fuel return hose clamps (1).
- Connect Fuel Injector Electrical Connectors (1) (Qty: 4)
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
- Check the fuel system for leaks. Refer to Fuel Leak Diagnosis .
- Install Intake Manifold Cover. Refer to Intake Manifold Cover Replacement
- Perform the fuel injection small quantity learn. Refer to Fuel Injection Small Quantity Learn
- Perform the fuel trim reset. Refer to Fuel Trim Reset
- Perform the high pressure fuel correction reset. Refer to High Pressure Fuel Correction Reset
- Perform the fuel injector flow rate programming. Refer to Fuel Injector Flow Rate Programming
CAUTION:
CAUTION:
Refer to Fastener Caution