Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install Diesel Fuel Separator (1)
- Remove the closure plugs from all connections.
- Connect Diesel Fuel Separator (2) @ Fuel Injection Pump (1). Refer to Plastic Collar Quick Connect Fitting Service
- Install and tighten Engine Wiring Harness Conduit Bolts (1) (Qty: 3) to 9 N.m (80 lb in)
- Install and tighten Diesel Fuel Separator Bolt (3) to 10 N.m (89 lb in)
- Connect Fuel Injector Fuel Return Hose (7) @ Diesel Fuel Separator (2)
- Install a NEW clamp. (6) - J-42572 CV Boot Clamp Pliers
- Connect Diesel Fuel Separator Hose (4) @ Fuel Rail
- Engage Diesel Fuel Separator Hose Clamp (5)
- Remove the closure plugs from all connections.
- Connect Fuel Return Front Pipe (1) @ Diesel Fuel Separator (2). Refer to Metal Collar Quick Connect Fitting Service
- Connect the electrical connectors:
- Intake Manifold Runner Control Valve Actuator (1)
- Fuel Rail Pressure Sensor (2)
- Intake Air Pressure and Temperature Sensor (3)
- Fuel Pressure Regulator (4)
- Exhaust Temperature Sensor - Position 1 (5)
- Glow Plugs (7) (Qty: 4)
- Install Wiring Harness Retainers (6, 8) (Qty: 4)
- Install Fuel Injection Fuel Feed Pipe. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
- Install Intake Manifold Cover. Refer to Intake Manifold Cover Replacement
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (KL9)
CAUTION:
Refer to Fastener Caution