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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 63 (Exhaust System) >> Repair Instructions >> Exhaust Rear Muffler Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Refer to Exhaust Service Warning .

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the underbody brace - rear. Refer to Underbody Brace Replacement - Rear V-Rod .
  3. Review the exhaust system cutting instructions. Refer to Exhaust System Cutting .
  4. GM3608091

    Remove the 2 exhaust rear muffler hanger insulators (1) from the exhaust rear muffler (4).

  5. Remove the 2 exhaust rear auxiliary muffler bracket bolts (3) from the vehicle.
  6. Remove the 2 exhaust rear auxiliary muffler brackets (2) from the exhaust rear auxiliary muffler.
  7. Place the exhaust system onto the rear axle.
  8. GM2191667

    Note the dent marks (1) around the exhaust pipe.

  9. GM2371569
    NOTE:

    Use a suitable flat steel bar (2) or equivalent tool to measure the cut position I and II with a rule (1).

    NOTE:

    A second technician is required.

    If no markings are available, measure and mark the cut position as shown in the graphic.

    Cut position; I= 143 mm; II= 145 mm

  10. GM3608093
    NOTE:

    A second technician is required.

    Support rear auxiliary muffler.

  11. Cut the exhaust rear auxiliary muffler (2) with CH-6614  cutter (2) at the marked position or determined position.
  12. Remove the exhaust rear auxiliary muffler.
  13. GM2373096

    Cut the exhaust rear muffler (4) with CH-6614  cutter (2) at the marked or determined position.

  14. Remove the exhaust rear muffler.