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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 63 (Exhaust System) >> Repair Instructions >> Exhaust Rear Auxiliary Muffler Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Refer to Exhaust Service Warning .

WARNING:

Refer to Hot Exhaust System Warning .

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Review the exhaust system cutting instructions. Refer to Exhaust System Cutting .
  3. GM3608091

    Remove the 2 exhaust rear auxiliary muffler hanger insulator bracket bolts (3) from the vehicle.

  4. Remove the exhaust rear auxiliary muffler hanger bracket (2).
  5. Remove the 2 exhaust rear muffler hanger insulators (1) from the exhaust rear muffler (4).
  6. Place the exhaust system onto the rear axle.
  7. Support the exhaust rear auxiliary muffler.
  8. GM2191667

    Note the dent marks (1) around the exhaust pipe.

  9. GM2371569
    NOTE:

    Use a suitable flat steel bar (2) or equivalent tool to measure the cut position I and II with a rule (1).

    NOTE:

    A second technician is required.

    If no markings are available, measure and mark the cut position as shown in the graphic.

    Cut position; I= 142 mm; II= 149mm

  10. GM3608093
    NOTE:

    A second technician is required.

    Cut the exhaust rear auxiliary muffler (2) with CH-6614  cutter (1) at the determined position.

  11. Remove the exhaust rear auxiliary muffler (3).