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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Engine Cooling System) >> Repair Instructions >> Charge Air Cooler Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada, 2018 Buick Cascada, and 2017 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM2191501

    Install the charge air cooler (2) and clip it to the radiator (1).

  2. Clip the AC condenser (3) to the charge air cooler (2).
  3. GM2373204

    Clip the transmission fluid cooler (1) to the charge air cooler.

  4. Clip the transmission fluid cooler pipes (2) to the charge air cooler.
  5. CAUTION:

    Refer to Fastener Caution .

  6. Install the transmission fluid auxiliary cooler bolt (3) and tighten.
  7. GM3221592

    Connect the charge air cooler outlet air hose (2) and the charge air cooler inlet air hose (1) to the charge air cooler.

  8. Connect the charge air pressure sensor electrical connector (3).
  9. GM2191445

    Install the 2 protector fenders (2) to the charge air cooler (1).

  10. GM2543477

    Connect and clip in the AC pressure sensor wiring harness (1).

  11. GM2543475

    Install the 2 radiator air baffles and the radiator air baffle clips (2).

  12. Install the radiator air seal (1).
  13. Install the front bumper fascia center support. Refer to Front Bumper Fascia Center Support Replacement .
  14. GM2190229

    Install the front intake air duct (2).

  15. Install the front intake air duct bolt (1) and tighten.
  16. GM2190228

    Install the front intake air duct splash shield (1).

  17. Install the 2 front intake air duct splash shield bolts (2) and tighten.
  18. GM2543478

    Install the right front bumper fascia support (1).

  19. Install the 2 right front bumper fascia support bolts (2) and tighten.
  20. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  21. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .