Cooling System Electronic Component Description and Operation
Coolant Heater
The coolant heater operates using 110 V AC external power and is designed to warm the coolant in the engine block area for improved starting in very cold weather. The coolant heater also helps reduce fuel consumption when a cold engine is warming up. The unit is equipped with a detachable AC power cord. A weather shield on the cord is provided to protect the plug when not in use.
Engine or Radiator Coolant Temperature Sensor
The engine coolant temperature (ECT) sensor or radiator coolant temperature (RCT) sensor is a variable resistor that measures the temperature of the engine or radiator coolant. The ECM supplies 5 V to the sensor signal circuit and a ground for the low reference circuit.
Engine Coolant Thermostat Heater
The ECM controls the pulse width modulated (PWM) thermostat heater circuit. The engine coolant thermostat heater helps control coolant flow and regulates the engine operating temperature. The ignition relay supplies 12 V to the thermostat through a fuse. The ECM controls the engine coolant thermostat heater by grounding the control circuit with a solid state device called a driver. The driver is equipped with a feedback circuit that is pulled-up to a voltage. The ECM can determine if the control circuit is open, shorted to ground, or shorted to a voltage by monitoring the feedback voltage.
Electronic Coolant Pump
The switchable water pump is always ON in the default position. When commanded, an actuator disengages a clutch that decouples the pump from the engine. An Engine Material Sensor has been introduced on the engine head for the switchable water pump control and engine protection purposes. The engine metal temperature (EMT) sensor is present only if the switchable water pump is present in the specific application.
Engine Metal Temperature Sensor/Cylinder Head Temperature Sensor
The cylinder head temperature sensor is a variable resistor that measures the temperature of the cylinder head. The engine control module (ECM) supplies 5 V to the cylinder head temperature sensor signal circuit and a ground for the low reference circuit.
Electro-Viscous (EV) Fan Clutch
The ECM controls the EV fan clutch operation. The ECM regulates a 12-volt pulse width modulated signal (PWM) to the cooling fan relay. The PWM signal determines the ON time of the relay. As the ECM command increases, so does the ON time of the relay. The relay ON time directly controls the amount of time the solenoid, which is internal to the fan clutch, is energized. When the solenoid in the fan clutch is energized, it opens the spring loaded valve and allows fluid to flow from the storage chamber to the fluid coupling of the cooling fan clutch, which increases the fan speed. When the solenoid is de-energized, the spring loaded valve closes, and allows the fluid in the coupling of the fan clutch to drain back to the storage chamber, which reduces fan speed. The rapid modulation of the fan clutch solenoid valve gives the ECM the ability to precisely control the amount of fluid that remains in the fluid coupler, allowing more effective regulation of the fan speed and powertrain cooling requirements.