| 1 |
Were you sent here from the Vibration Analysis - Engine/Accessory Isolation table? |
Go to Step 2 |
Go to Vibration Analysis - Engine/Accessory Isolation |
| 2 |
Is the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2, available? |
Go to Step 3 |
Go to Vibration Diagnostic Aids |
| 3 |
Is the vehicle equipped with a manual transmission? |
Go to Step 11 |
Go to Step 4 |
| 4 |
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Remove the flywheel/flexplate-to-torque converter bolts access cover, if equipped.
- Determine if sufficient clearance exists to separate the transmission torque converter away from the engine flywheel/flexplate and safely secure the torque converter from accidentally engaging with the flywheel/flexplate.
Is there sufficient clearance to separate and safely secure the transmission torque converter away from the engine flywheel/flexplate? |
Go to Step 5 |
Go to Step 11 |
| 5 |
- With the flywheel/flexplate-to-torque converter access cover still removed, and with the vehicle still raised, mark the position of the transmission torque converter in relation to the engine flywheel/flexplate.
- Disconnect the torque converter and move it away from the flywheel/flexplate.
- Secure the transmission torque converter away from the engine flywheel/flexplate to avoid accidental engagement with the flywheel/flexplate.
- Lower the vehicle, start the engine and allow the engine to idle.
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Visually inspect the flywheel/flexplate for excessive lateral runout.
- Lower the vehicle.
- Turn OFF the ignition.
Did the flywheel/flexplate exhibit excessive lateral runout? |
Go to Step 8 |
Go to Step 6 |
| 6 |
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Inspect the flywheel/flexplate for the following:
- Looseness at the engine crankshaft
- Cracks and/or damage
- Missing balance weights
Did the flywheel/flexplate exhibit any of the conditions listed? |
Go to Step 8 |
Go to Step 7 |
| 7 |
- With the transmission torque converter still secured away from the engine flywheel/flexplate to avoid accidental engagement with the flywheel/flexplate, lower the vehicle.
- Block the front wheels.
- Apply BOTH the service brakes and the park brake.
- With the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) and the EL-47955
Multi Diagnostic Interface MDI or the scan tool and the EL-38792-A
Electronic Vibration Analyzer (EVA) 2 still installed, start the engine.
- Place the transmission in NEUTRAL or PARK.
- Slowly increase the engine RPM to the level at which the disturbance is most noticeable.
- Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the EL-38792-A
Electronic Vibration Analyzer (EVA) 2.
- Turn OFF the ignition.
Has the disturbance been significantly reduced or eliminated? |
Go to Step 9 |
Go to Step 11 |
| 8 |
- If the flywheel/flexplate is loose at the engine crankshaft, tighten the flywheel/flexplate mounting bolts in sequence and to specification.
- If the flywheel/flexplate is cracked, damaged, and/or has missing balance weights, replace the damaged flywheel/flexplate.
Did you complete the tightening or replacement? |
Go to Step 20 |
- |
| 9 |
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Re-index the transmission torque converter to the engine flywheel/flexplate, 120 degrees from its original position.
- Reconnect the transmission torque converter to the engine flywheel/flexplate.
- Lower the vehicle.
- Block the front wheels.
- Apply BOTH the service brakes and the park brake.
- With the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) and the EL-47955
Multi Diagnostic Interface MDI or the scan tool and the EL-38792-A
Electronic Vibration Analyzer (EVA) 2 still installed, start the engine.
- Place the transmission in NEUTRAL or PARK.
- Slowly increase the engine RPM to the level at which the disturbance is most noticeable.
- Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2.
- If the disturbance is still noticeable, re-index the torque converter again to obtain the least amount of disturbance.
Has the disturbance been significantly reduced or eliminated? |
Go to Step 20 |
Go to Step 10 |
| 10 |
Replace the out-of-balance transmission torque converter. Did you complete the replacement? |
Go to Step 20 |
- |
| 11 |
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Position the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) accelerometer or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2 sensor onto the underside of the engine oil pan, along the FRONT edge.
- Lower the vehicle.
- Block the front wheels.
- Apply BOTH the service brakes and the park brake.
- With the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) and the EL-47955
Multi Diagnostic Interface MDI or the scan tool and the EL-38792-A
Electronic Vibration Analyzer (EVA) 2, still installed, start the engine.
- Place the transmission in NEUTRAL or PARK.
- Slowly increase the engine RPM to the level at which the disturbance is most noticeable.
- Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2 from the underside of the engine oil pan.
- Repeat steps 1 through 9, placing the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) accelerometer or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2 sensor onto the underside of the engine oil pan, along the REAR edge.
Is the disturbance greater along the FRONT of the engine? |
Go to Step 19 |
Go to Step 12 |
| 12 |
Is the vehicle equipped with an automatic transmission? |
Go to Step 18 |
Go to Step 13 |
| 13 |
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Remove the flywheel inspection cover.
- Start the engine. Allow the engine to idle.
- Visually inspect the engine flywheel clutch surface for excessive lateral runout.
Does the engine flywheel clutch surface exhibit excessive lateral runout? |
Go to Step 18 |
Go to Step 14 |
| 14 |
Inspect the clutch pressure plate to engine flywheel mounting for proper factory indexing. Is the clutch pressure plate properly indexed to the engine flywheel? |
Go to Step 16 |
Go to Step 15 |
| 15 |
- Remove the clutch pressure plate and clutch driven plate from the engine flywheel.
- Inspect the engine flywheel for the following:
- Looseness at the engine crankshaft
- Cracks, warpage and/or damage
- Missing balance weights
- Inspect the clutch pressure plate and clutch driven plate for the following:
- Loose and/or damaged clutch driven plate damper springs
- Loose and/or damaged clutch pressure plate diaphragm springs
- Cracks, warpage and/or damage
- Missing balance weights
Do any of the above conditions exist? |
Go to Step 18 |
Go to Step 17 |
| 16 |
- Remove the clutch pressure plate and clutch driven plate from the engine flywheel.
- Inspect the engine flywheel for the following:
- Looseness at the engine crankshaft
- Cracks, warpage and/or damage
- Missing balance weights
- Inspect the clutch pressure plate and clutch driven plate for the following:
- Loose and/or damaged clutch driven plate damper springs
- Loose and/or damaged clutch pressure plate diaphragm springs
- Cracks, warpage and/or damage
- Missing balance weights
Do any of the above conditions exist? |
Go to Step 18 |
Go to Vibration Diagnostic Aids |
| 17 |
Re-index the pressure plate to the engine flywheel. Did you complete the re-indexing? |
Go to Step 20 |
- |
| 18 |
Replace the engine flywheel/flexplate. Did you complete the replacement? |
Go to Step 20 |
- |
| 19 |
Replace the engine crankshaft balancer. Did you complete the replacement? |
Go to Step 20 |
- |
| 20 |
Check the vehicle to determine if the disturbance is now significantly reduced or eliminated. Perform the following steps:
- Install or connect any components that were removed or disconnected during diagnosis.
- Install a scan tool into the customer's vehicle.
- Install the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2, if available, into the customer's vehicle; place the sensor in exactly the same location as it was originally placed in the vehicle.
- Block the front wheels.
- Apply BOTH the service brakes and the park brake.
- Start the engine.
- Place the transmission in NEUTRAL or PARK.
- Slowly increase the engine RPM to the level at which the disturbance was most noticeable.
- Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2, if available.
- Place the transmission in DRIVE.
- Slowly increase the engine RPM to the level at which the disturbance was most noticeable.
- Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the CH-51450-NVH
Oscilloscope Diagnostic Kit (w/NVH) or the EL-38792-A
Electronic Vibration Analyzer (EVA) 2, if available.
- If the disturbance has been significantly reduced or eliminated, confirm the results by placing the transmission into REVERSE, then repeat steps 11 and 12. Reverse-loading of the powertrain may increase or change the characteristics of the vibration.
Has the disturbance been significantly reduced or eliminated? |
Go to Step 21 |
Go to Vibration Diagnostic Aids |
| 21 |
Perform the Vibration Analysis - Road Testing table. Vibration Analysis - Road Testing Is the disturbance still present? |
Go to Vibration Diagnostic Aids |
System OK |