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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 58 (Engine Controls And Fuel - 1.6L (LWC) - Repair Instructions) >> Repair Instructions >> Fuel Injection Pump Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada, 2018 Buick Cascada, and 2017 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Relieve the fuel system pressure. Fuel Pressure Relief 
  2. Battery Negative Cable Disconnection and Connection - Disconnect
  3. Front Wheelhouse Liner Replacement - Remove
  4. GM4248307

    Adjust the engine to cylinder 1 top dead center (TDC) of combustion stroke. Set crankshaft in direction of engine rotation until the markings (2) (3) line up. Rotate at the crankshaft balancer absorber bolt (1).

  5. GM3288719

    Extend the TDC marking (1).

  6. GM3288720

    Set the crankshaft in direction of engine rotation to about 80 degrees (a) after TDC, use the crankshaft balancer absorber bolt (2).

  7. Charge Air Cooler Outlet Air Hose@Throttle Body - Remove - Charge Air Cooler Outlet Air Hose Replacement 
  8. GM4246988

    Fuel Feed Front Pipe(2)@Fuel Injection Pump(3) - Disconnect

  9. Close all open connections with EN-6015  plugs.
  10. Clip(1) - Remove
  11. Fuel Injection Fuel Feed Front Pipe Replacement  - Remove
  12. GM4248289

    Disconnect the electrical connector.(3)@Fuel Injection Pump(1)

  13. Remove the fuel injection pump cover (2).
  14. GM4248290

    Loosen the 2 fuel injection pump bolts (1) alternating in steps of 1/2 turn.

  15. Fuel Injection Pump Bolt - Remove[2x]
  16. NOTE:

    Take care that during removal of the fuel injection pump the valve lifter follower (5) does not fall apart.

  17. Fuel Injection Pump(2) - Remove
  18. Valve Lifter Follower(5) - Remove
  19. Seal Ring(3) - Remove and DISCARD
  20. Fuel Injection Pump Gasket(4) - Remove and DISCARD