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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Hydraulic Brake System) >> Repair Instructions >> Power Brake Booster Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada, 2018 Buick Cascada, and 2017 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM2027892

    Install the booster to the vehicle.

  2. CAUTION:

    Refer to Fastener Caution .

  3. Install the brake booster bolts (1) and tighten to 19 N.m (14 lb ft).
  4. GM2027891

    Connect the brake pedal pushrod (1) to the brake pedal.

  5. GM2027889

    Install the booster vacuum pipe (1) to the booster.

  6. Install the master cylinder assembly to the booster. Refer to Brake Master Cylinder Replacement .
  7. GM2027887

    Install the BPMV bracket assembly (1).

  8. Install the BPMV bracket bolts (2) and tighten to 20 N.m (15 lb ft).
  9. GM2027729
    NOTE:

    Remove the caps from the brake pipe fittings.

    Connect the master cylinder primary brake pipe fitting (1) and tighten to 18 N.m (13 lb ft).

  10. GM2027728
    NOTE:

    Remove the caps from the brake pipe fittings.

    Connect the master cylinder primary brake pipe fitting (1) and tighten to 18 N.m (13 lb ft).

  11. GM2027877
    WARNING:

    Make sure brake pipes are correctly connected to brake pressure modulator valve. If brake pipes are switched by mistake, wheel lockup will occur and personal injury may result. The only two ways this condition can be detected are by using a Scan Tool or by doing an Antilock stop.

    NOTE:

    Remove the caps from the brake pipe fittings.

    Install the 6 brake pipes (1, 2) to the BPMV and tighten to 18 N.m (13 lb ft).

  12. Connect the electrical connector with to the EBCM/EBTCM.
  13. GM2027873

    Install the radiator surge tank (1)

  14. Install the radiator surge tank clip (2).
  15. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding .