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Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Hydraulic Brake System) >> Repair Instructions >> Brake and Accelerator Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada, 2018 Buick Cascada, and 2017 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4230983

    Install the brake and accelerator pedal assembly (4) to the vehicle.

  2. Install wiring harness to brake pedal bracket.
  3. Install the 2 3rd hand features (3).
  4. Install the 3rd hand feature (1).
  5. Bolt(2) - Install and tighten[4x]20 N.m (15 lb ft)
  6. GM4230984

    Accelerator Pedal Assembly(1) - Install

  7. Bolt(3) - Install
  8. Electrical Connector(2) - Connect
  9. GM4090986

    Install the NEW click fit connector (1) to the brake pedal (2).

  10. GM4088064

    Connect the brake pedal push rod (1) to the brake pedal (2).

  11. GM4230986

    Brake Pedal Position Sensor(1) - Install

  12. Brake Pedal Position Sensor Bolt(2) - Install
  13. Electrical Connector(3) - Connect
  14. GM4230989

    Install the brake and accelerator pedal insulator (1).

  15. Steering Column Replacement - Install
  16. Intermediate Steering Shaft Replacement - Install
  17. Steering Column Lower Trim Cover Replacement - Install
  18. Steering Column Upper Trim Cover Replacement - Install
  19. Instrument Panel Lower Trim Panel Replacement - Left Side - Install
  20. GM4230987
    NOTE:
    • Do NOT open the hydraulic brake system.
    • A second technician is required.

    Pull the brake booster and the BPMV assembly forward in order to gain access to the brake pedal bracket nuts (1).

  21. Install the brake and accelerator pedal assembly nuts (1) and tighten to 20 N.m (15 lb ft).
  22. GM4230985

    Power Brake Booster Bolt(1) - Install and tighten[2x] 19 N.m (14 lb ft).

  23. GM4230988

    Brake Pressure Modulator Valve Bracket Bolt(1) - Install and tighten[2x] 20 N.m (15 lb ft)

  24. GM4230990
    NOTE:

    Do NOT disconnect the engine coolant hoses.

    Install the radiator surge tank.(1)

  25. Radiator Surge Tank Clip(2) - Install
  26. Battery Tray Replacement - Install
  27. Battery Replacement - Install
  28. Brake Pedal Position Sensor Calibration - Install