Identifying Intermittent Conditions

Many intermittent conditions occur with harness or connector movement due to engine torque, rough pavement, vibration or physical movements of a component. Refer to the following for a list of issues that may cause an intermittent condition:

• Moisture and water intrusion in connectors, terminals and components
• Incomplete connector mating
• Poor terminal contact
• High circuit or component resistance - High resistance can include any resistance, regardless of the amount, which can interrupt the operation of the component.
• Harness that is too short or tight
• Wire insulation that is chaffed or cut
• High or low ambient temperature
• High or low engine coolant temperatures
• High underhood temperatures
• Heat build up in component or circuit due to circuit resistance, poor terminal contact or high electrical load
• High or low system voltage
• High vehicle load conditions
• Rough road surfaces
• Electro-magnetic interference (EMI)/circuit interference from relays, solenoids or other electrical surge
• Incorrect installation of aftermarket, add on accessories